Mercedes Benz W116 450 SEL 1973-1980 Workshop Service Manual
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The 450 SEL, chassis code W116, represents a pinnacle of luxury and engineering from the 1973 through 1980 model years. As the first vehicle to bear the S-Class designation, it...
The 450 SEL, chassis code W116, represents a pinnacle of luxury and engineering from the 1973 through 1980 model years. As the first vehicle to bear the S-Class designation, it set a new standard for luxury sedans, rivaling contemporaries like the BMW E23 7 Series and Jaguar XJ. This model is renowned for its exceptional comfort, robust construction, and advanced features for its era, including a powerful 4.5-liter V8 engine (M117) producing approximately 220-230 horsepower, coupled with a 3-speed automatic transmission. Its design emphasized safety, incorporating features like crumple zones and optional Anti-lock Braking System (ABS) on later models, reflecting a commitment to driver and passenger well-being.
This comprehensive workshop service and repair manual is designed for mechanical technicians and experienced DIY enthusiasts seeking to maintain and repair their 450 SEL. It covers a vast range of systems, including detailed procedures for engine disassembly, assembly, tune-ups, cooling, fuel, and ignition systems, as well as transmission overhaul and electrical system diagnosis. The manual also addresses chassis and body maintenance, offering routine service guidance and in-depth troubleshooting for common issues such as fuel injection components and aging electrical connections. With its detailed explanations and component information, this manual serves as an essential resource for preserving the longevity and performance of your vehicle.
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
450 SEL
Chassis Code:
W116
Model Years Covered:
1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980
Codes
Engine Code Primary:
M117
👋 Introduction
Market Position
Target Segment:
Luxury Sedan
Era:
Early to late 1970s luxury automotive segment
Competitive Analysis
Competitors Era:
BMW E23 7 Series, Jaguar XJ, Cadillac Fleetwood, Lincoln Continental
Key Features
Vehicle Focus:
Luxury, comfort, engineering, advanced features for its time
Manual Purpose:
Empower owners and technicians to perform expert-level maintenance and repairs, maximize vehicle value
While generally robust, aging wiring harnesses and connections can lead to intermittent electrical issues. The manual's diagnostic section is crucial here.
Corrosion:
As with many cars of this era, rust and corrosion in common areas (wheel arches, rocker panels, underbody) can be an issue depending on climate and care.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz reputation for engineering excellence, safety, and durability.
Model Evolution
W116 Introduction:
The W116 was Mercedes-Benz's first true 'S-Class' designation, replacing the W108/W109 series and setting the standard for modern luxury sedans.
W116 Variants:
Included the 280 S, 280 SE, 350 SE, 450 SE, 450 SEL (long wheelbase), and the performance-oriented 450 SLC coupe.
Production
Production Years:
1972-1980
Production Location:
Germany (primarily Sindelfingen)
🏆 Awards & Recognition
Recognitions
Industry Impact:
The W116 series established the 'S-Class' benchmark for luxury, safety, and technological innovation, influencing luxury car design for decades.
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