Ducati 860 GT 1974-1976 Service Repair Workshop Manual

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Art.-Nr: 75298

Stichworte: 1974 1975 1976 860 860 GT Case Construction Ducati Motorcycle Trenchers

Produktvarianten

Beschreibung

This manual pertains to the 860 GT, produced between 1974 and 1976. Known for its air-cooled, 90-degree V-twin engine, this model represents an evolution from earlier designs, often featuring styling attributed to Giorgetto Giugiaro. With a displacement of 797 cc and a 5-speed transmission, the 860 GT is a classic example of commitment to performance motorcycles. This service repair workshop manual provides comprehensive information for owners and technicians. This English-language Service Repair Workshop Manual offers detailed coverage across all major systems, including general information, routine maintenance, specifications, lubrication, the cooling system, transmission, drive chain, engine specifications, fuel system, steering, shocks, body work, intake and exhaust, and the electrical system. It includes step-by-step repair instructions, advanced troubleshooting guides, and wiring diagrams, providing the same specifications and procedures used by authorized dealer service departments to ensure accurate maintenance and repair.

🏷️ Basic Information

Identification

Make:

Ducati

Model:

860 GT

Year Start:

Year End:

👋 Introduction

Market Position

Target Audience:

Owners with basic mechanical skills and independent service professionals

Key Features

Instruction Style:

Step-by-step instructions, diagrams, illustrations, wiring schematics

Resource Level:

Provides the same specifications and procedures used by authorized dealer service departments

Documentation Source:

Written by the manufacturer (Ducati), ensuring accuracy and authenticity.

Value Proposition

Cost Savings:

Enables owners to perform maintenance and repairs, potentially saving significant costs on service bills

📋 Manual Details

Coverage

Coverage Areas:

General information, Routine Maintenance, Specifications, Periodic checks and adjustments, Lubrication, Cooling System, Transmission, Drive Chain, Sprockets, Engine Specifications, Engine Removal and Installation, Fuel system, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical system, Advanced Troubleshooting, Wiring Diagram

Manual Completeness:

Complete and intact, covering all necessary aspects for service and repair.

Format

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine specifications, removal, installation, fuel system, intake and exhaust

Transmission:

Transmission operation, maintenance, and repair

Drivetrain:

Drive chain and sprockets maintenance and adjustment

Cooling System:

Cooling system maintenance and troubleshooting

Lubrication:

Lubrication points and fluid specifications

Electrical System:

Complete electrical system diagnostics, wiring diagrams, and component testing

Bodywork:

Bodywork repair and maintenance

Suspension:

Shocks and suspension system adjustments and repair

Steering:

Steering system maintenance and troubleshooting

Brakes:

Front and rear brake system maintenance, adjustment, and repair.

Wheels Tires:

Wheel removal, tire installation, and related maintenance.

Procedures Included

Maintenance:

Routine maintenance, periodic checks and adjustments, lubrication

Repair:

Step-by-step repair instructions for all major systems

Troubleshooting:

Advanced troubleshooting guides for common and complex issues

Engine Rebuild:

Detailed procedures for engine disassembly, inspection, repair, and reassembly.

Electrical Diagnostics:

Troubleshooting for starter motor, charging system, lighting, and ignition.

Chassis Maintenance:

Steering head bearing adjustment, wheel bearing service, brake caliper overhaul.

Technical Depth

Depth:

Comprehensive coverage from basic maintenance to complete engine rebuilds and advanced electrical diagnostics

Diagrams Illustrations:

Numerous diagrams and illustrations to clarify procedures and component identification.

📊 Manual Specifications

File Properties

File Format:

Print Quality:

Printable pages, high resolution for clarity

Searchability:

Searchable text (assuming standard PDF features)

Compatibility:

Compatible with all versions of Windows and Mac

Reader Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 90-degree V-twin

Displacement:

797 cc (48.6 cubic inches)

Performance

Bore X Stroke:

82 mm x 75 mm (approximately)

Horsepower:

Approximately 57-60 HP at 6500 RPM (varies slightly by source and tuning)

Torque:

Approximately 7.0-7.3 kgm (49-51 ft-lbs) at 5000 RPM (varies)

Fuel System

Carburetion:

Dual Dell'Orto PHF 36 or PHM 36 carburetors (typical)

Fuel Type:

Unleaded gasoline (check manual for specific octane rating recommendations)

Cooling System

Cooling Method:

Air-cooled

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Features

Clutch Type:

Dry multi-plate clutch

Final Drive:

Chain drive

📐 Dimensions

Weights

Dry Weight:

Approximately 208 kg (458 lbs)

Wet Weight:

Approximately 225 kg (496 lbs) (estimated, with fluids)

💡 Technology Features

Infotainment

Infotainment System:

Not applicable for this era of motorcycle; analog instrumentation.

Driver Assistance

Driver Assistance Systems:

Not applicable; rider assistance systems are not featured.

Connectivity

Connectivity Features:

Not applicable; no electronic connectivity features.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage or time intervals, typically every 3,000-5,000 km (1,800-3,000 miles)

Valve Adjustment Interval:

Refer to manual, typically around 5,000-10,000 km (3,000-6,000 miles)

Fluid Specifications

Engine Oil Type:

Refer to manual for viscosity (e.g., SAE 20W-50 or SAE 10W-40) and API service classification

Engine Oil Capacity:

Refer to manual, typically around 2.5-3.0 liters (approx. 2.6-3.2 US quarts) for the dry sump system

Gearbox Oil Type:

Refer to manual for specific viscosity (e.g., SAE 90) and API classification

Gearbox Oil Capacity:

Refer to manual for specific capacity

Brake Fluid Type:

DOT 3 or DOT 4 (check manual for confirmation)

Fork Oil Type:

Refer to manual for viscosity and quantity, often a specific motorcycle fork oil.

Known Issues

Common Wear Items:

Camshaft wear, valve seat wear, electrical connector corrosion, ignition system issues, clutch plate wear.

Carburetor Tuning:

Carburetors often require regular synchronization and tuning for optimal performance.

📚 Vehicle History

Brand Heritage

Brand Focus:

Ducati is renowned for its high-performance motorcycles, particularly its V-twin engines and racing heritage.

Model Evolution

Significance:

The 860 GT was an evolution of the earlier 750 GT, featuring a larger displacement engine and revised styling, often attributed to Giorgetto Giugiaro.

Production

Production Period:

1974-1976

Manufacturing Location:

Bologna, Italy