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Mercedes-benz W123 280 1976-1985 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: W123 Engine Variant: 280 Generation Generation Code: W123 Codes Chassis Code: W123 👋 Introduction Market Position Market Positioning: The Mercedes-Benz W123 was a...
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Mercedes-benz W123 280 1976-1985 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
W123
Engine Variant:
280
Generation
Generation Code:
W123
Codes
Chassis Code:
W123
👋 Introduction
Market Position
Market Positioning:
The Mercedes-Benz W123 was a series of executive automobiles produced by Mercedes-Benz from 1975 to 1985. It represented the pinnacle of Mercedes-Benz engineering and build quality for its era, known for its durability, comfort, and safety, making it a highly sought-after classic vehicle.
Competitive Analysis
Competitors:
Competed against vehicles such as the BMW 5 Series (E12/E28), Audi 100, Volvo 240, and Citroën CX.
Key Features
Distinguishing Features:
Exceptional build quality, robust engineering, comfortable ride, excellent safety features for its time, and a timeless design. The W123 chassis was known for its longevity and resistance to corrosion, especially for vehicles maintained properly.
📋 Manual Details
Coverage Areas
Applicable Years:
1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985
Page Count
Page Count:
559
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Systems:
• Engine (M110 inline-six)
• Fuel System (CIS)
• Ignition System
• Cooling System
• Lubrication System
• Exhaust System
• Transmission (Automatic/Manual)
• Drivetrain (Rear-wheel drive)
• Suspension (Independent front/rear)
• Steering System
• Brake System (Disc front, Drum rear/optional disc rear)
• Electrical System (Wiring diagrams, components)
• Bodywork and Chassis
• Interior and Trim
• HVAC System
• Climate Control
• Diagnostics and Troubleshooting
Procedures Included
Procedures:
• General Information
• Maintenance Schedules
• Troubleshooting and Diagnostics
• Engine Removal and Installation
• Engine Disassembly and Assembly
• Fuel Injection System Servicing
• Ignition System Adjustments
• Cooling System Repairs
• Lubrication System Servicing
• Transmission Servicing (Overhaul, adjustments)
• Clutch Replacement (Manual Transmission)
• Driveshaft and Differential Servicing
• Suspension Component Replacement
• Steering Gearbox Overhaul
• Brake System Overhaul (Calipers, Master Cylinder)
• Electrical Component Testing and Replacement
• Body Panel Repair
• Door and Window Mechanisms
• HVAC System Maintenance
• Wiring Diagram Interpretation
• Torque Specifications
• Wear Limits and Tolerances
• Special Tool Usage and References
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Format Details:
Digital PDF, compatible with Adobe Reader, viewable on Windows, Mac, and Linux OS.
Print Quality
Printability:
Printable pages, allowing users to print specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
M110 E28 (Inline-six, DOHC)
Displacement:
2.8 liters (2746 cc)
Bore X Stroke:
86.0 mm x 79.0 mm
Compression Ratio:
8.7:1 (typical, may vary slightly)
Performance
Horsepower Net:
185 PS (182 hp; 136 kW) at 5800 rpm (approximate, for US-spec models, European models may differ slightly)
Torque Net:
240 Nm (177 lb-ft) at 4500 rpm (approximate)
Fuel System
Fuel Delivery:
Bosch K-Jetronic (CIS) Continuous Injection System
Fuel Type:
Unleaded Gasoline (RON 95/98 recommended)
Lubrication System
Oil Capacity:
Approx. 7.0 liters (with filter change)
Cooling System
Coolant Capacity:
Approx. 9.5 liters
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transmission (standard on some variants)
Optional
Transmission Type:
4-speed Automatic Transmission (common option)
Automatic Transmission Model:
Typically 722.1 or 722.3 series
Features
Transmission Fluid Type:
MB Specification 236.1 (e.g., Dexron III equivalent)
📐 Dimensions
Exterior
Wheelbase:
2795 mm (110.0 in)
Length:
4725 mm (186.0 in) for Sedan
Width:
1785 mm (70.3 in)
Height:
1430 mm (56.3 in) for Sedan
Weights
Curb Weight:
Approx. 1450 kg (3197 lbs) depending on configuration
Gross Vehicle Weight:
Approx. 1950 kg (4299 lbs)
🛡️ Safety Features
Ratings
Safety Features Era:
Designed with advanced safety features for its time, including crumple zones, a reinforced passenger cell, laminated safety glass windshield, and dual-circuit braking system.
Active Features
Active Safety Systems:
• Four-wheel disc brakes (optional on some later models)
• Power-assisted steering
• ABS (Anti-lock Braking System) became available on some later W123 variants, but not standard on the 280 model for the entire production run.
Passive Features
Passive Safety Features:
• Reinforced safety cage
• Energy-absorbing steering column
• Front and rear crumple zones
• Three-point inertia-reel seatbelts (front)
💡 Technology Features
Infotainment
Infotainment System:
Basic analog radio with optional cassette player. Speaker quality varies by original fitment.
Driver Assistance
Driver Assistance Features:
Limited by era. Features like cruise control (Tempomat) were available as options on some models.
Connectivity
Connectivity Options:
None by modern standards. Primarily mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first (refer to manual for specific conditions).
Major Service Interval:
Significant services typically at 50,000 km or 2-3 years, including fuel system checks, ignition timing, valve adjustments, and fluid changes.
Fluid Specifications
Engine Oil Specification:
API SF/CD or SG/CD, SAE 10W-40 or 15W-40 recommended (check manual for ambient temperature suitability).
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
MB Specification 236.3 (e.g., Dexron II equivalent)
Known Issues
Common Wear Items:
• Front suspension bushings and ball joints
• Idler arm and tie rod ends
• Fuel accumulator (CIS)
• Timing chain (M110 engine, can stretch over time)
• Coolant hoses
• Door seals and window seals
• Subframe mounts
• Heater control valve
Electrical Gremlins:
Can be susceptible to aged wiring insulation and failing vacuum lines impacting various systems.
Rust Prone Areas:
Wheel wells, rocker panels, jacking points, under the battery tray, and around window seals.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, safety, and luxury, dating back to the invention of the automobile.
Model Evolution
W123 Lineage:
The W123 succeeded the W114/W115 ('Stroke Eight') models and was itself succeeded by the W124 E-Class. It was available in sedan, coupe, estate (wagon), and long-wheelbase versions.
Production
Production Period:
1975–1986 (W123 production ended in 1985 for sedans/coupes, wagons continued until 1985 for some markets, and the chassis was also used for the 190D until 1985 in some configurations.) The 280 model was primarily produced from 1976-1985.
Manufacturing Locations:
Primary production in Stuttgart, Germany, with assembly plants in various countries.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards are not often cited for individual model years of the W123 in the way modern cars are, the entire W123 series is widely recognized in automotive circles as one of the most robust and reliable Mercedes-Benz models ever produced. It received numerous accolades for longevity and durability from automotive publications and owners' groups over its lifespan and continues to be revered.
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