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BMW R80 GS R100 R 1978 Service Repair Workshop Manual

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The BMW R80 GS and R100 R, produced in 1978, represent a significant chapter in motorcycle engineering, offering a blend of robust performance and enduring design. These models, part of...
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Art.-Nr: 73563
BMW R80 GS R100 R 1978 Service Repair Workshop Manual
The BMW R80 GS and R100 R, produced in 1978, represent a significant chapter in motorcycle engineering, offering a blend of robust performance and enduring design. These models, part of BMW's esteemed R series, are characterized by their air-cooled, four-stroke, boxer twin-cylinder engines, with displacements of approximately 800cc for the R80 and 1000cc for the R100. The R80 GS, in particular, is celebrated as the progenitor of the adventure touring motorcycle, designed for both on-road and off-road versatility. Their construction emphasizes reliability and a mechanical simplicity that has cemented their status among enthusiasts and riders seeking dependable, capable machines. This comprehensive Service Repair Workshop Manual provides essential guidance for the maintenance and repair of your BMW R80 GS or R100 R. It covers a wide array of critical systems, including detailed engine specifications, transmission overhaul, drivetrain components, chassis and suspension, and the complete electrical system. Within its pages, you will find step-by-step instructions for routine maintenance, periodic checks, and advanced troubleshooting, all presented with factory-level accuracy and detail. The manual is designed to empower owners, independent repair shops, and skilled enthusiasts to perform necessary work efficiently, ensuring the longevity and optimal performance of these iconic motorcycles.
🏷️ Basic Information
Identification
Make:
BMW
Model:
R80 GS / R100 R
Year:
1978
Codes
Chassis Code R80:
247 (typically for R80 models)
Chassis Code R100:
247 (typically for R100 models)
👋 Introduction
Market Position
Target Audience:
BMW R80 GS and R100 R owners, independent repair shops, enthusiasts
Competitive Analysis
Accuracy:
Factory-level accuracy and detail, surpassing generic repair guides.
Key Features
Visuals:
Includes diagrams, illustrations, and wiring schematics.
Cost Savings:
Enables DIY maintenance and repairs, offering significant cost savings.
User Friendliness:
Step-by-step instructions make complex procedures accessible.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, troubleshooting, and diagnostics
Page Count
Estimated Page Count:
Varies by specific edition, but generally extensive for workshop manuals.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine specifications, removal/installation, fuel system, intake/exhaust
Transmission:
Transmission overhaul, maintenance, and repair
Drivetrain:
Drive chain, sprockets, final drive
Chassis Suspension:
Steering system, shocks/suspension components
Electrical:
Complete electrical system, wiring schematics, troubleshooting
Bodywork:
Bodywork repair, panels, fitment
Cooling:
Cooling system maintenance and repair
Lubrication:
Lubrication points and specifications
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain adjustment
Periodic Checks:
Periodic checks and adjustments for optimal performance
Troubleshooting:
Advanced troubleshooting guides and common issues
Repair Rebuild:
Step-by-step repair and rebuild procedures for major components
Diagnostics:
Diagnostic procedures for identifying faults
Technical Depth
Depth:
Factory-level detail, suitable for professional mechanics and skilled enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
All Windows and Mac versions
Print Quality
Printability:
Fully printable pages
Binding Type
Binding Type:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
N/A (Digital file)
Software Requirements
Reader Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type R80:
Air-cooled, four-stroke, boxer twin-cylinder engine
Engine Type R100:
Air-cooled, four-stroke, boxer twin-cylinder engine
Performance
Displacement R80:
797.5 cc (approx. 800cc)
Displacement R100:
979.5 cc (approx. 1000cc)
Bore Stroke R80:
82.5 mm x 74.5 mm (typical)
Bore Stroke R100:
94 mm x 70.5 mm (typical)
Compression Ratio:
Typically 8.5:1 or 9.5:1 depending on variant
Fuel System
Carburetion:
Dual Dell'Orto PHM 40 or Bing 32/40 carburetors (varies by model)
Fuel Type:
Unleaded gasoline (verify octane rating in manual)
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Optional
Features:
Shaft drive
Features
Clutch:
Single dry plate clutch
📐 Dimensions
Exterior
Wheelbase:
Variable, depends on specific GS or R model configuration
Weights
Dry Weight:
Approximately 185-210 kg (varies by model and equipment)
🛡️ Safety Features
Ratings
Safety Features:
Drum or disc brakes (depending on front/rear and specific model variant), robust frame construction.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Analog instrumentation, basic electrical systems)
Driver Assistance
Driver Assistance Features:
N/A (Mechanical systems)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically 5,000 - 10,000 km or annually
Valve Adjustment Interval:
Refer to manual, typically 10,000 km
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 20W-50, 10W-40) and API rating
Gearbox Oil Type:
Refer to manual for specific gear oil specification
Final Drive Oil Type:
Refer to manual for specific gear oil specification
Known Issues
Common Wear Items:
Clutch wear, gearbox synchromesh (on some models), output shaft seal leaks, swingarm bearings.
Electrical Quirks:
Aging wiring looms, rectifier/regulator issues, contact breaker points (if applicable).
Engine Considerations:
Carbon buildup, potential camshaft wear on high-mileage examples.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Model Evolution
Lineage:
Part of BMW's renowned R series boxer-engined motorcycles, with the GS designation signifying its 'Gelände/Straße' (off-road/street) dual-purpose capability.
Production
Era:
Late 1970s to early 1980s, a pivotal period for BMW's motorcycle development.
🏆 Awards & Recognition
Recognitions
Historical Significance:
The R80 GS is widely recognized as the pioneer of the modern adventure touring motorcycle segment.
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