Target Audience:
Suzuki GS/GSX 250/400/450 motorcycle owners and independent repair shops.
Value Proposition:
Provides dealership-level repair and maintenance information at a fraction of the cost, enabling cost savings on repairs and proactive maintenance.
Accuracy And Completeness:
Vehicle-specific, not generic. Contains exact same specifications and procedures used by authorized dealer service departments.
Ease Of Use:
Accurate, clear, and concise text combined with illustrations and step-by-step instructions make complex repairs accessible.
Topics:
General Information, Routine Maintenance, Specifications, Periodic Checks and Adjustments, Lubrication, Cooling System, Transmission, Drive Chain, Sprockets, Engine Specifications, Engine Removal and Installation, Fuel System, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting, Wiring Diagram
Estimated Page Count:
Extensive (specific number not provided, but implied to be comprehensive)
Type:
Service Repair Workshop Manual
Engine:
Complete engine overhaul, component testing, tuning, troubleshooting
Transmission:
Gearbox inspection, maintenance, repair, clutch service
Electrical System:
Wiring diagrams, component testing, troubleshooting ignition, lighting, charging systems
Fuel System:
Carburetor service and tuning, fuel pump, fuel lines
Suspension And Steering:
Front forks, rear shocks, steering head bearings, linkage maintenance
Braking System:
Disc brake service, caliper maintenance, fluid changes (implied by general repair)
Cooling System:
Air cooling system checks and maintenance (for relevant models)
Drive Train:
Drive chain adjustment, sprocket replacement, maintenance
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain lubrication, air filter cleaning/replacement
Troubleshooting:
Systematic diagnostic procedures for common and advanced issues
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly
Engine Overhaul:
Complete engine rebuild instructions, including piston, ring, valve, and bearing replacement
Electrical Diagnostics:
Fault finding for ignition, charging, lighting, and starting systems using wiring diagrams
Carburetor Tuning:
Detailed instructions for adjusting and rebuilding carburetors
Depth:
Comprehensive coverage suitable for both DIY enthusiasts with basic mechanical skills and professional mechanics.
Level Of Detail:
Detailed step-by-step instructions, diagrams, illustrations, and specifications mirroring dealership service procedures.
Printable:
Yes, individual pages can be printed.
Binding:
N/A (Digital PDF download)
Paper Type:
N/A (Digital PDF download)
Operating Systems:
All Versions of Windows AND Mac
Software:
Adobe PDF Reader
Engine Types:
Inline-twin and inline-four cylinder configurations, air-cooled (primarily).
Horsepower And Torque:
Specific figures vary by model and engine size (e.g., 250cc, 400cc, 450cc). Manual provides exact specifications.
Carburetion:
Typically utilizes multi-carburetor setups (e.g., dual Mikuni or Keihin carburetors).
Valve Train:
DOHC (Double Overhead Camshaft) is common on these models, providing efficient valve control.
Crash Test Data:
N/A for motorcycles of this era in the way car crash data is presented. Focus is on mechanical integrity and safe operation.
Braking System:
Front disc brakes, rear drum or disc brakes depending on the model. Manual covers their service and maintenance.
Frame Construction:
Steel cradle frames, designed for stability and handling. Manual details frame inspection.
Oil Change Interval:
Typically every 3,000-5,000 km or 6-12 months. Manual provides precise intervals.
Spark Plug Replacement:
Recommended at intervals specified in the manual, often around 10,000-15,000 km, depending on plug type and usage.
Engine Oil Type:
API SF or SG classification, SAE 10W-40 or 20W-50 recommended. Manual provides precise specifications and quantities.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual specifies exact type and replacement intervals.
Carburetor Issues:
Carburetor synchronization and jetting issues can arise due to age and fuel deposits. Manual offers detailed troubleshooting and adjustment procedures.
Electrical Gremlins:
Age-related electrical connections can become corroded, leading to intermittent issues. The detailed wiring diagrams in the manual are crucial for diagnosis.
Suspension Wear:
Fork seals and rear shock absorbers can wear over time, affecting ride quality and handling. The manual details seal replacement and fluid changes.
Suzuki Motorcycles:
Suzuki has a long history of producing reliable and performance-oriented motorcycles, with the GS and GSX series being iconic sportbikes and standards of their time.
Gs Gsx Series:
The GS series represented Suzuki's entry into the larger displacement motorcycle market, evolving into the sportier GSX line with technological advancements like anti-dive front forks and improved engine performance.
Manufacturing Locations:
Primarily Japan, with potential assembly in other regions.
Performance Awards:
The GS/GSX series were highly regarded in their time for performance, handling, and reliability, often receiving positive reviews in motorcycle publications.
Reliability Ratings:
Generally considered reliable if properly maintained, with the manual being key to achieving this.