PEUGEOT 505 Digital Workshop Repair Manual 1979-1993

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Art.-Nr: 124594

Stichworte: 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 505 Car Cars Peugeot

Produktvarianten

Beschreibung

The Peugeot 505, produced from 1979 to 1993, represents a significant chapter in Peugeot's automotive history, being their last rear-wheel-drive, body-on-frame saloon. Developed as a comfortable, robust, and spacious executive car, it competed with established European models and was praised for its blend of French comfort and durability, retaining the excellent ride quality of its predecessor, the 504, with updated styling. Available with a range of gasoline and diesel engines, including the renowned PRV V6, and either manual or automatic transmissions, the 505 offered a solid, reliable driving experience suitable for executive transport and family use, a testament to Peugeot's engineering legacy. This comprehensive digital workshop repair manual provides extensive coverage for the Peugeot 505 (Type 551) across its production years. It details full workshop repair and maintenance procedures, including diagnostics, rebuilding, refurbishment, and restoration. The manual covers all major systems such as the powertrain, chassis, electrical, and body, with specific procedures for maintenance tasks, repairs, and troubleshooting. This resource is designed to assist owners, mechanics, and technicians in maintaining, diagnosing, and repairing the vehicle effectively, ensuring its longevity and optimal performance with clear instructions and technical specifications.

🏷️ Basic Information

Identification

Make:

Peugeot

Model:

Year Range:

1979-1993

Codes

Internal Model Code:

Type 551

👋 Introduction

Market Position

Positioning:

The Peugeot 505 represented Peugeot's last rear-wheel-drive, body-on-frame saloon, positioned as a comfortable, robust, and spacious executive car, often favored for its blend of French comfort and durability.

Competitive Analysis

Competitors:

Competed against models like the Ford Granada, Vauxhall Carlton/Senator, BMW 5 Series, Mercedes-Benz E-Class, and Volvo 240/740 series in its respective markets.

Key Features

Manual Advantages:

High-quality photos, illustrations, and diagrams; comprehensive A-Z coverage; trusted seller; potential for significant cost savings on service and repairs; easy to use and print.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Workshop Repair and Maintenance

Additional Coverage:

Diagnostics, Rebuilding, Refurbishment, Restoration

Page Count

Estimated Page Count:

Extensive (Varies by specific model/engine variant, but implies comprehensive coverage)

Manual Type

Type:

Digital Workshop Repair Manual

Language

Language:

English

Format

Format:

Digital (Viewable and Printable)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Cooling System, Exhaust System, Transmission (Manual & Automatic), Drivetrain (Front Wheel Drive Components, Driveshafts, Differential)

Chassis:

Suspension (Front & Rear), Steering System, Braking System (Hydraulic, ABS if applicable), Wheels & Tires

Electrical:

Ignition System, Starting System, Charging System, Lighting System, Instrumentation, Wiper/Washer System, Horn, Power Accessories (Windows, Locks, Seats), Body Control Modules, Wiring Diagrams

Body:

Body Panels, Doors, Hood, Trunk, Roof, Bumpers, Glass, Interior Trim, Seats, Safety Restraints (Seatbelts)

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Tune-ups, Belt Inspections

Repair:

Engine Overhaul, Transmission Overhaul, Brake Caliper Rebuild, Suspension Component Replacement, Steering Rack Replacement, Electrical Component Diagnosis and Replacement, Bodywork Repairs

Diagnostics:

Troubleshooting Guides, Symptom-based Diagnostics, Diagnostic Trouble Codes (if applicable), Electrical System Testing

Technical Depth

Depth:

Comprehensive from routine maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications.

📊 Manual Specifications

File Format

Compatibility:

Windows (95, 98, 98SE, 2000, NT, ME, XP, Vista, 7) and macOS

Print Quality

Printability:

Printable individual sections or full manual

Binding Type

Binding:

Digital (No physical binding)

Paper Type

Paper Type:

Digital (No physical paper)

⚙️ Engine Specifications

Primary Engine

Engine Families:

Simca-derived 'Douvrin' (PSA XN), Peugeot's own 'PRV' V6, and later turbodiesel engines (XD series)

Performance

Horsepower Range:

70 hp (1.8L Diesel) to 166 hp (2.8L V6)

Torque Range:

103 lb-ft (1.8L Diesel) to 162 lb-ft (2.8L V6)

Fuel System

Fuel Delivery:

Carburetor (Solex, Weber) or Bosch L-Jetronic/K-Jetronic fuel injection, Diesel Indirect Injection

Engine Variants

Gasoline:

1.8L (1796cc), 2.0L (1971cc), 2.2L (2155cc), 2.8L V6 (2849cc PRV)

Diesel:

1.9L (1905cc Diesel), 1.9L (1905cc Turbodiesel), 2.1L (2112cc Turbodiesel)

🔧 Transmission

Standard

Manual Transmission:

4-speed and 5-speed manual gearboxes (e.g., MA5, ML4)

Optional

Automatic Transmission:

3-speed ZF 3HP22 automatic transmission

Features

Clutch Type:

Dry single-plate clutch

📐 Dimensions

Exterior

Wheelbase:

2,800 mm (110.2 in)

Length:

4,705 mm (185.2 in)

Width:

1,730 mm (68.1 in)

Height:

1,450 mm (57.1 in)

Weights

Curb Weight:

1,200 - 1,400 kg (2,645 - 3,086 lb) depending on engine and trim

🛡️ Safety Features

Ratings

Crash Test Results:

While official ANCAP/Euro NCAP ratings for this era are scarce, the 505 featured a robust chassis designed for durability and occupant protection by contemporary standards.

Active Features

Braking System:

Front disc brakes, Rear drum brakes (early models) or Rear disc brakes (later models/higher trims). Optional ABS on later models.

Passive Features

Restraints:

Three-point seatbelts (front and rear), optional airbags on very late models.

Body Structure:

Reinforced safety cage, crumple zones

💡 Technology Features

Infotainment

Audio System:

Factory fitted radios (e.g., Clarion, Blaupunkt) with AM/FM, cassette player. Limited to basic audio functions by modern standards.

Driver Assistance

Optional Anti-lock Braking System (ABS) available on higher trims and later models.

Connectivity

Connectivity Features:

None by modern standards. Limited to factory radio antenna connection.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or annually, depending on driving conditions and oil type.

Timing Belt Replacement:

Every 50,000-60,000 miles (80,000-96,000 km) for gasoline engines. Crucial to avoid catastrophic engine damage.

Fluid Specifications

Engine Oil:

API SG/SH or ACEA A2/A3, viscosity typically 10W-40 or 5W-40. Check manual for specific engine recommendation.

Coolant:

Ethylene glycol based, typically a 50/50 mix with distilled water. Peugeot specific coolant may be recommended.

Transmission Fluid Manual:

API GL-4 SAE 75W-90 or 80W-90 gear oil.

Transmission Fluid Automatic:

ZF TE-ML 11B specification (e.g., Dexron II/III compatible, but check specific ZF requirements).

Known Issues

Common Problems:

Rust on bodywork (wheel arches, sills), ageing electrical connectors, carburetor issues, wear in suspension bushings, differential whine, cooling system leaks (especially radiators and hoses), potential for gearbox synchromesh wear.

Diesel Specific:

Glow plug issues, injection pump problems, turbocharger wear on turbodiesel models.

📚 Vehicle History

Brand Heritage

Peugeot Legacy:

Peugeot, founded in 1810, has a long history of innovation and quality in automotive manufacturing, known for its comfortable and reliable vehicles.

Model Evolution

505 Development:

Successor to the Peugeot 504, the 505 was developed as a larger, more modern executive car. It retained the 504's rear-wheel-drive platform and excellent ride comfort but featured updated styling and engineering by Pininfarina.

Production

Production Period:

1979-1992 (Europe), Extended production in other regions (e.g., Argentina until 2000, China).

Manufacturing Locations:

France (Sochaux), UK (Ryton), Finland, Argentina, China, Indonesia, Nigeria, Uruguay

🏆 Awards & Recognition

Recognitions

Domestic Market Awards:

Peugeot 505 was generally well-regarded for its comfort and handling in European automotive press, often praised as a competent European executive car. Specific awards are less prominent than its general positive reception.