🏷️ Basic Information

Make:

Peugeot

Model:

505

Model Years Covered:

1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993

Generations Covered:

First Generation (1979-1989), Second Generation (1989-1992)

Chassis Codes:

Type 551 (sedan/saloon), Type 551R (estate/wagon)

👋 Introduction

Vehicle Segment:

Large family car (executive car)

Key Competitors Era:

Ford Granada, Opel/Vauxhall Senator, Renault 25, Citroën CX, BMW 5 Series (E28/E34), Mercedes-Benz W123/W124.

Design Philosophy:

Known for its spacious and comfortable interior, robust build quality, and refined ride, often featuring Peugeot's distinctive styling and engineering.

Manual Benefit:

An inexpensive and authoritative resource for maintaining and repairing the Peugeot 505, empowering owners to perform their own servicing and troubleshooting.

📋 Manual Details

Main Coverage Areas:

Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Suspension, Clutch, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Steering, Brakes, Body Interior and Exterior, Body Electrical System, Restraint System

Estimated Page Count:

Likely extensive, typical for a full workshop manual (often 1000+ pages)

Manual Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly, inspection, repair, and reassembly of all engine components including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems (belts/chains), valves, oil pump, and lubrication system.

Engine Electrical:

Diagnosis and repair of ignition system, starting system, charging system (alternator), engine control unit (ECU) functions, sensors, actuators, and associated wiring.

Emission Control:

Information on emission control systems, including catalytic converters, exhaust gas recirculation (EGR), and evaporative emission control (EVAP) systems, along with diagnostic procedures.

Fuel System:

Repair and maintenance of fuel injection systems (both Bosch CIS and later EFI), fuel pumps, injectors, fuel lines, fuel tank, and fuel pressure regulation.

Suspension System:

Front and rear suspension component identification, replacement, alignment procedures, shock absorber/strut servicing, spring replacement, and bushing inspection.

Clutch System:

Service and replacement of clutch disc, pressure plate, release bearing, and clutch hydraulic system (master and slave cylinders).

Transmission Manual:

Disassembly, repair, and reassembly of manual transaxles, including gear sets, synchronizers, bearings, and shift mechanisms.

Transmission Automatic:

Diagnosis, repair, and adjustment of automatic transaxle systems, including torque converter, valve body, clutch packs, and hydraulic controls.

Driveshaft And Axle:

Service and replacement of driveshafts, CV joints, constant velocity boots, and rear axle components.

Steering System:

Repair and maintenance of power steering pump, steering rack/gearbox, tie rods, and steering column components.

Brake System:

Service of front and rear disc brakes, calipers, brake pads, rotors, brake lines, master cylinder, and anti-lock braking system (ABS) components if applicable.

Body Interior Exterior:

Body panel alignment, door mechanisms, window regulators, seat adjustments, interior trim removal/installation, and exterior trim components.

Body Electrical:

Diagnosis and repair of lighting systems, wipers, power windows, central locking, instrumentation, and comfort controls.

Restraint System:

Information on seat belts and, if equipped, early airbag systems, including inspection and servicing.

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and adjustments.

Troubleshooting Diagnostics:

Systematic troubleshooting guides for common problems, symptom-based diagnostics, and specific diagnostic procedures for electrical and mechanical issues.

Repair Procedures:

Detailed, step-by-step instructions for component removal, repair, replacement, and reassembly for virtually all vehicle systems.

Wiring Schematics:

Comprehensive electrical wiring diagrams for all vehicle systems, crucial for electrical diagnostics and repair.

Depth Of Coverage:

Comprehensive coverage from basic maintenance to complete engine and transmission overhauls, suitable for both DIY enthusiasts and professional mechanics.

📊 Manual Specifications

File Format:

PDF

Print Quality:

Printable pages, allowing for high-quality reproduction of diagrams and text.

Binding Type:

Digital (PDF), no physical binding

Paper Type:

Not applicable for digital format, but designed for clear printing on standard paper.

Zoom Capability:

Yes, allows for detailed inspection of illustrations and diagrams.

Searchable Content:

Likely searchable due to PDF format, enabling quick information retrieval.

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader, WinZip (or equivalent decompression software)

Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Options:

Wide range including 1.8L, 2.0L, 2.2L gasoline (XM7, XN1, N9TE, ZDJL) and 2.3L, 2.5L diesel (XD2, XD3, XD3T turbodiesel) engines. Turbocharged petrol variants (GTi) also available.

Typical Power Output:

Gasoline engines ranged from approx. 96 hp (2.0L) to 136 hp (2.2L GTi). Diesel engines from approx. 70 hp (Naturally Aspirated) to 95 hp (Turbodiesel).

Typical Torque Output:

Varies significantly by engine, with turbodiesels offering higher torque for cruising.

Fuel Delivery Early Models:

Carburetor (e.g., Solex, Zenith) for some base models.

Fuel Delivery Later Models:

Bosch K-Jetronic CIS (Continuous Injection System) or later multi-point fuel injection (MPI) for gasoline engines.

Fuel Type:

Unleaded gasoline (for petrol engines), Diesel fuel (for diesel engines).

🔧 Transmission

Manual Transmission Options:

4-speed and 5-speed manual transaxles.

Automatic Transmission Options:

3-speed and 4-speed ZF automatic transmissions.

Drive Layout:

Front-wheel drive (FWD).

📐 Dimensions

Wheelbase:

Approx. 2,790 mm (109.8 in)

Length:

Approx. 4,750-4,800 mm (187.0-189.0 in) depending on body style and bumper type.

Width:

Approx. 1,730-1,740 mm (68.1-68.5 in)

Height:

Approx. 1,420-1,470 mm (55.9-57.9 in) depending on body style.

Curb Weight:

Approx. 1,300-1,500 kg (2,866-3,307 lb) depending on engine and equipment.

🛡️ Safety Features

Crash Test Information:

While formal NCAP ratings for this era are scarce, the 505 was considered robust for its time. Manual would detail safety structure and component integrity.

Braking System:

Front ventilated discs, rear solid discs on most models. ABS was an option on later, higher-spec models.

Seat Belts:

Standard three-point seat belts in the front, lap belts in the rear. Manual would detail their adjustment and care.

Airbag Availability:

Airbags were not standard on most models during this period, but could have been an option on very late models. Manual would specify if applicable.

💡 Technology Features

Audio Systems:

Basic AM/FM radio and cassette player systems were common. Higher trims might have had better speaker systems. Manual would cover their installation and basic troubleshooting.

ABS Availability:

Optional on higher-trim models from the mid-1980s onwards. Manual would detail its operation and diagnostics.

Early Connectivity:

Limited to basic electrical connections for accessories. No modern connectivity features like Bluetooth or USB were available.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type. Manual will specify precise intervals.

Timing Belt Replacement:

For gasoline engines with timing belts (e.g., 2.0L XN1), typically every 60,000-80,000 km (40,000-50,000 miles) or 4-5 years. Manual is crucial for this critical maintenance item.

Spark Plug Replacement:

Varies by engine and plug type, typically 30,000-60,000 km (20,000-40,000 miles). Manual will list correct types and intervals.

Engine Oil Specification:

Recommended oil viscosity grades (e.g., 10W-40, 15W-50) and API service classifications. Manual will provide exact specifications for different engines and climates.

Coolant Specification:

Ethylene glycol based coolant, typically mixed 50/50 with distilled water. Manual will specify capacity and type.

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid. Manual will specify exact type and replacement interval.

Transmission Fluid Manual:

GL-5 gear oil for manual transaxles. Manual will specify viscosity and capacity.

Transmission Fluid Automatic:

Dexron II or equivalent ATF for automatic transmissions. Manual will specify type and capacity.

Common Problems:

Potential issues include rust (especially wheel arches, sills), aging electrical components, fuel injector issues on CIS systems, worn suspension bushings, and exhaust system leaks. The manual provides solutions for these and more.

📚 Vehicle History

Peugeot History Context:

Peugeot, a historic French manufacturer, has a long legacy of producing reliable and innovative family cars. The 505 succeeded the popular 504 and continued Peugeot's tradition of quality engineering and comfort.

505 Development:

Launched in 1979 as a successor to the 504. It featured a more modern design, improved aerodynamics, and updated technology. A significant facelift occurred in 1989, introducing new bumpers, grille, and interior updates.

Production Locations:

Primarily manufactured in France (Sochaux), but also produced under license in other countries, including Argentina and China.

Production Years:

1979-1992 in Europe, with some markets continuing production longer. The manual covers the entire production run up to 1993.

🏆 Awards & Recognition

Historical Acclaim:

The Peugeot 505 was generally well-regarded for its comfort, durability, and value in its segment. While specific awards are difficult to pinpoint retrospectively, it was a popular and respected car in its era.