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AUSTIN METRO MG Service Repair Workshop Manual 1980-1990

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🏷️ Basic Information Identification Make: Austin Model: Metro MG Body Style: Hatchback Generation: First Generation Codes Platform Code: ADO 74 👋 Introduction Market Position Value Proposition: Offers comprehensive repair and...
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AUSTIN METRO MG Service Repair Workshop Manual 1980-1990
🏷️ Basic Information
Identification
Make:
Austin
Model:
Metro MG
Body Style:
Hatchback
Generation:
First Generation
Codes
Platform Code:
ADO 74
👋 Introduction
Market Position
Value Proposition:
Offers comprehensive repair and maintenance information for Austin Metro MG owners, enabling DIY repairs and reducing reliance on expensive professional services. Promotes self-sufficiency and vehicle longevity.
Competitive Analysis
Differentiation:
Distinguishes itself from lower-cost, incomplete manuals by promising completeness ('No Missing Pages!') and high detail, aiming to be the 'Best Manual Available'.
Key Features
Completeness:
Stated as a 'Complete Manual - No Missing Pages!', covering all models and extensive repair procedures.
Ease Of Use:
Provided in an 'Easy to use PDF Format' with a 'Superb Table of Contents'.
Customer Focus:
Guaranteed 'Customer Satisfaction', encouraging users to 'Fix It Yourself!'
📋 Manual Details
Coverage Areas
Coverage Years:
1980-1990
Models Covered:
All Austin Metro MG models
Page Count
Estimated Pages:
Hundreds of pages
Manual Type
Type:
Service, Repair, Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, tuning, and repair procedures for all MG Metro variants.
Fuel System:
Carburetor (SU HIF, Weber DCOE) and fuel injection system diagnostics and repair.
Ignition System:
Ignition timing, distributor, coil, and spark plug service.
Cooling System:
Radiator, fan, water pump, thermostat, and coolant system maintenance.
Exhaust System:
Exhaust manifold, pipes, silencer, and catalytic converter (if applicable) repair.
Transmission:
Manual gearbox overhaul, clutch replacement, and driveline component service.
Brakes:
Hydraulic system inspection, brake pad/shoe replacement, caliper/wheel cylinder overhaul, and bleeding procedures.
Suspension:
Front and rear suspension component inspection, replacement, and alignment.
Steering:
Steering rack, column, and linkages diagnosis and repair.
Electrical System:
Wiring diagrams, lighting, charging system (alternator/dynamo), starting system, and accessory troubleshooting.
Bodywork And Chassis:
Panel repair, door mechanisms, glass replacement, and chassis structural checks.
Heating And Ventilation:
HVAC system components and operation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, fluid level checks, lubrication points.
Troubleshooting:
Diagnostic flowcharts and common fault finding for all major systems.
Major Repairs:
Engine rebuilds, gearbox rebuilds, suspension overhauls, brake system overhauls.
Component Replacement:
Step-by-step guides for replacing common wear items and major components.
Technical Specifications:
Torque values, clearances, fluid capacities, engine data, and electrical specifications.
Wiring Diagrams:
Comprehensive electrical schematics for various models and options.
Technical Depth
Depth:
From basic user maintenance to full engine and gearbox rebuilds, suitable for both DIY enthusiasts and professional mechanics.
Diagnostics:
Detailed diagnostic procedures for identifying and resolving mechanical and electrical issues.
Rebuilds:
In-depth instructions for rebuilding engines, transmissions, carburetors, and other major assemblies.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely searchable text due to PDF format, enhancing ease of use.
Print Quality
Quality:
High-resolution digital reproduction, ensuring clarity of text and diagrams.
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Type:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, OHC (Overhead Cam)
Displacement 1275:
1275 cc (approx. 77.8 cu in)
Displacement 1300 Hdi:
1293 cc (for 1300 variants, specifically MG variants often had this engine or a tuned version)
Bore Stroke 1275:
70.6 mm x 81.3 mm
Compression Ratio Typical:
8.8:1 to 9.5:1 (depending on specific MG variant and tuning)
Performance
Horsepower Mg:
Approximately 68-72 bhp (51-54 kW) for MG variants, depending on tuning and year.
Torque Mg:
Approximately 72-76 lb-ft (97-103 Nm) for MG variants.
Fuel System
Carburetion Mg:
Typically twin SU HIF 4 or similar Weber carburetors for MG models, enhancing performance.
Fuel Type:
Unleaded Petrol (from circa 1986 onwards, earlier models may have used leaded)
Ignition System
Ignition Type:
Distributor-based, with electronic ignition systems becoming more common later in the production run.
🔧 Transmission
Standard
Type:
4-speed manual gearbox
Optional
Type Optional:
3-speed automatic transmission (less common on MG variants, often a 4-speed manual was standard for performance).
Features
Gear Ratios:
Specific ratios for MG models would be detailed in the manual, generally optimized for performance.
Clutch Type:
Single dry plate, hydraulically operated.
📐 Dimensions
Exterior
Length:
Approximately 3,420 mm (134.6 in)
Width:
Approximately 1,590 mm (62.6 in)
Height:
Approximately 1,330 mm (52.4 in)
Wheelbase:
Approximately 2,235 mm (88.0 in)
Weights
Kerb Weight:
Approximately 770-850 kg (1,698-1,874 lbs), depending on specification.
Gross Vehicle Weight:
Typically around 1,200-1,300 kg.
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official crash safety ratings by modern standards; early 1980s vehicles generally had less advanced safety structures.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Later models might feature servo assistance.
Steering Assistance:
Manual steering (non-assisted) was standard.
Passive Features
Seatbelts:
Front seatbelts standard; rear seatbelts typically optional or standard on higher trims.
Body Construction:
Monocoque body construction with integrated safety cell.
💡 Technology Features
Infotainment
Audio System:
Basic radio/cassette player, often a dealer-fit option. Limited integrated technology by modern standards.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not a standard feature and extremely rare, if ever fitted, to this model.
Airbags:
Driver's airbag was not available on models from this period.
Connectivity
Connectivity Features:
No integrated smartphone connectivity or Bluetooth features.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 6,000 miles or 12 months, whichever comes first.
Filter Replacement:
Oil filter should be replaced at every oil change.
Spark Plugs:
Recommended replacement every 12,000-18,000 miles, or as per manual recommendations.
Timing Belt Chain:
A-Series engines use a timing chain, which is generally durable but requires periodic tension checks and lubrication.
Fluid Specifications
Engine Oil:
API SF/CD, SAE 20W/50 or 10W/40 (check manual for precise grade based on temperature).
Coolant:
Ethylene glycol-based antifreeze mixed with water (50/50 ratio recommended).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Gearbox Oil:
GL4 SAE 90 hypoid gear oil.
Known Issues
Rust Corrosion:
Prone to rust in common areas such as wheel arches, sills, floor pans, and bulkhead due to its era of manufacture and original build quality.
Hydragas Suspension:
While later metros had Hydragas, early models (and some MG variants of the period) utilized simpler coil spring suspension. The manual would cover servicing of these systems, including potential fluid leaks or pressure issues if applicable to the specific MG variant covered.
Carburetor Tuning:
SU and Weber carburetors require regular tuning and adjustment for optimal performance and fuel economy.
Electrical Gremlins:
Older vehicles can experience issues with wiring insulation degradation, switch failures, and earth connection problems.
📚 Vehicle History
Brand Heritage
Austin Heritage:
Part of British Leyland (later Rover Group), Austin was a historically significant British automotive brand known for its practical and popular vehicles.
Model Evolution
Development:
Developed as part of the Leyland ADO project, it was conceived as a modern, front-wheel-drive supermini to compete with European rivals.
Mg Variant:
The MG Metro was introduced as the performance variant, featuring enhanced engines (often the 1275cc A-Series engine tuned for more power), sportier suspension, and distinctive styling.
Facelifts Updates:
Received updates and facelifts throughout its production, including internal revisions and styling tweaks.
Production
Production Period:
1980-1990 (Austin Metro production); MG variants were produced within this timeframe.
Manufacturing Location:
Primarily Longbridge, Birmingham, United Kingdom.
🏆 Awards & Recognition
Recognitions
Automotive Press:
The Metro MG was often praised for its sporty handling and performance within the supermini class of its era, though it also faced criticism for its ride quality and interior packaging compared to some continental rivals.
Ratings
Consumer Reports:
Specific ratings from consumer organizations of the time would be referenced within the manual if available, particularly regarding reliability and performance benchmarks.
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