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MG Metro 1980-1990 Repair Service Manual

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🏷️ Basic Information Identification Make: MG Model: Metro Generation: First Generation Production Years Covered By Manual: 1980-1990 Codes Vehicle Codes: HM73 (MG Metro), AH73 (Austin Metro) 👋 Introduction Market Position...
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MG Metro 1980-1990 Repair Service ManualMG Metro 1980-1990 Repair Service ManualMG Metro 1980-1990 Repair Service ManualMG Metro 1980-1990 Repair Service Manual
🏷️ Basic Information
Identification
Make:
MG
Model:
Metro
Generation:
First Generation
Production Years Covered By Manual:
1980-1990
Codes
Vehicle Codes:
HM73 (MG Metro), AH73 (Austin Metro)
👋 Introduction
Market Position
Target Audience:
Professional technicians and advanced DIY enthusiasts with basic electrical and mechanical knowledge.
Purpose:
To provide comprehensive guidance for maintaining and repairing the MG Metro 1980-1990.
Competitive Analysis
Manual Comparison:
Offers equivalent or superior content to factory manuals and owner's manuals, with the convenience of digital access.
Key Features
Feature 1:
Step-by-step repair procedures for all major systems.
Feature 2:
Critical specifications, torque values, and clearances.
Feature 3:
Detailed wiring diagrams and electrical system troubleshooting.
Feature 4:
Guidance for both routine maintenance and complex repairs.
Feature 5:
Instant availability via digital download.
📋 Manual Details
Coverage Areas
Manual Coverage Years:
1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990
Page Count
Estimated Page Count:
Comprehensive (exact number not specified, but described as covering typical factory service manual content)
Manual Type
Manual Type:
Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing, lubrication system, cooling system.
Fuel System:
Fuel injection (if applicable to models covered), carburetion (e.g., SU, Weber), fuel pump, fuel lines, fuel tank, emission control systems.
Ignition System:
Distributor, ignition coil, spark plugs, wiring, timing adjustment.
Transmission Manual:
Gearbox overhaul, clutch system, gear shift mechanism, driveshafts, UJs.
Transmission Automatic:
Automatic transmission service and repair (if applicable variants exist within the production period).
Suspension System:
Hydrolastic suspension (front and rear), interlinking hoses, displacers, pump, suspension arms, bushings, dampers.
Steering System:
Steering rack, column, tie rods, linkages, adjustment.
Braking System:
Front and rear disc/drum brakes, hydraulic system, master cylinder, brake lines, calipers, wheel cylinders, parking brake.
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting system, dashboard instruments, fuses, relays, ignition switch, wiper system, heater fan.
Body And Chassis:
Body shell, doors, windows, hinges, locks, body panels, interior trim, chassis components, corrosion prevention.
Heating And Ventilation:
Heater unit, ducting, blower motor, controls.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, fluid level checks, brake adjustments, lubrication points.
Troubleshooting:
Diagnostic procedures for common faults and symptoms across all major systems.
Disassembly And Assembly:
Step-by-step instructions for removing, overhauling, and reinstalling major vehicle components.
Repair Procedures:
Detailed instructions for repairing specific parts and systems, including common wear items.
Cleaning And Reinstallation:
Guidance on cleaning components before reassembly and proper installation techniques.
Engine Timing Adjustment:
Detailed procedures for setting ignition timing and valve timing (if applicable).
Suspension Adjustment And Charging:
Specific instructions for charging and adjusting the Hydragas suspension system, including fluid levels and pressures.
Electrical Component Testing:
Guidance on testing and troubleshooting electrical components like alternators, starter motors, and lighting circuits.
Technical Depth
Depth Of Coverage:
Covers fundamentals for DIY mechanics to professional technicians, including detailed step-by-step guidance.
Diagnostic Information:
Includes critical specifications, diagnostic procedures, and troubleshooting flowcharts.
Illustrations And Diagrams:
Features illustrations and pictures to aid in understanding procedures and component identification.
Torque Specifications:
Essential torque values for critical fasteners in engine, drivetrain, chassis, and bodywork.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Full Printable
Zoom Capability:
YES (Zoom IN/OUT)
Binding Type
Binding Type:
Digital Download (imitation of factory or shop manual)
Paper Type
Paper Type:
N/A (Digital Format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
Primarily Rover/BMC A-Series engines: 1.3L (1275cc) variants. Early models might have had 1.0L (998cc) versions.
Performance
1.3L Engine Power:
Approx. 60-68 bhp (depending on specific tune and year, e.g., MG Metro variants often had higher output) - *Specific figures vary by sub-model and tune.*
1.3L Engine Torque:
Approx. 70-75 lb-ft (dependent on specific tune) - *Specific figures vary by sub-model and tune.*
Fuel System
Carburetion Common:
Typically single SU HS4 or HIF4 carburettor. Some performance variants may have used twin carbs.
Fuel Type:
Unleaded Petrol (from mid-1980s onwards, earlier models may have been designed for leaded or required additives).
Engine Mechanical
Bore Stroke 1275Cc:
70.6 mm x 81.3 mm
Compression Ratio Typical:
8.8:1 to 9.75:1 (depending on variant)
Cooling System
Cooling Type:
Pressurised liquid cooling system.
🔧 Transmission
Standard
Standard Transmission:
4-speed manual transaxle.
Optional
Optional Transmission:
3-speed automatic (less common, availability may vary by market and year).
Features
Clutch Type:
Single dry plate, hydraulically operated.
Final Drive Ratio:
Varies by gearbox and engine variant, typically around 3.76:1 to 4.1:1.
📐 Dimensions
Exterior
Length:
Approx. 3660 mm (144.1 inches)
Width:
Approx. 1600 mm (63 inches)
Height:
Approx. 1350 mm (53.1 inches)
Wheelbase:
Approx. 2290 mm (90.2 inches)
Weights
Kerb Weight:
Approx. 800-850 kg (1760-1870 lbs) depending on specification.
🛡️ Safety Features
Ratings
Crash Test Performance:
Limited data available for official crash test ratings from the era, typical for vehicles of its time. Focus on basic safety features.
Active Features
Active Safety Features:
Four-wheel disc brakes (on some performance variants), effective hydraulic braking system.
Passive Features
Passive Safety Features:
Seat belts (front and rear), reinforced body structure, safety glass.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio (optional). No integrated infotainment systems as understood today.
Driver Assistance
Driver Assistance Features:
None beyond standard braking and steering systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6-12 months, depending on usage. Consult specific manual recommendations.
Air Filter Replacement:
Check at 6,000 miles, replace as needed. Replace annually or if dirty.
Spark Plug Replacement:
Inspect every 12,000 miles, replace as needed. Interval varies based on plug type (e.g., standard vs. platinum).
Fluid Specifications
Engine Oil Specification:
API SF/CD or equivalent. Viscosity typically 10W-40 or 20W-50. Exact grade depends on climate. Consult manual for specific recommendations.
Engine Oil Capacity:
Approx. 4.5 litres (including filter) for 1.3L A-Series engine.
Coolant Specification:
Ethylene glycol-based antifreeze with anti-corrosion inhibitors. Mix 50/50 with distilled water. Consult manual for specific coolant type (e.g., OAT/HOAT, though older specs likely apply).
Brake Fluid Specification:
DOT 3 or DOT 4 glycol-based brake fluid.
Transmission Oil Manual:
GL4 Hypoid Gear Oil, SAE 80W/90. Capacity approx. 2.0 litres.
Known Issues
Common Issue 1:
Hydragas suspension: Leaks in hoses or displacers, loss of pressure, requires specialized charging equipment.
Common Issue 2:
Rust: Common on sills, wheel arches, rear valence, and door bottoms due to age and typical British car construction.
Common Issue 3:
Carburettor issues: Sticking or worn diaphragms, fuel leaks, tuning instability.
Common Issue 4:
Electrical gremlins: Aging wiring looms, corroded connections, faulty switches and relays.
Common Issue 5:
Wear on suspension bushings and ball joints, leading to steering vagueness and noise.
📚 Vehicle History
Brand Heritage
Mg Heritage:
MG, a British marque with a long history of producing sporty and affordable cars, often based on mass-market BMC/BL platforms.
Model Evolution
Metro Introduction:
Launched in 1980 as the Austin Metro, replacing the Mini as British Leyland's primary small car. The MG Metro variant was introduced to inject sporting character.
Mg Metro Enhancements:
The MG Metro featured more powerful engine tuning, stiffer suspension (Hydragas), sportier trim, and styling cues to differentiate it from standard Austin Metros.
Production
Manufacturing Location:
Longbridge, Birmingham, United Kingdom.
Production Period:
1980-1997 (for the Metro nameplate, with MG variants evolving and ceasing earlier within this period).
🏆 Awards & Recognition
Recognitions
Market Recognition:
While not typically award-winning in the modern sense, the Metro was a significant car for British Leyland and popular in the UK market for its practicality and sporty MG variants.
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