VAUXHALL OPEL ASTRA BELMONT Workshop Repair Manual All 1980- 1995 ModelS COVERED

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This manual provides comprehensive guidance for the Astra Belmont, a versatile vehicle produced between 1980 and 1995. As part of the T85 generation, commonly known as the Mk II Astra,...

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Typ: Car

Anbieter:

Art.-Nr: 126674

Stichworte: 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 ASTRA BELMONT Car Cars Vauxhall Vauxhall Opel

Produktvarianten

Beschreibung

This manual provides comprehensive guidance for the Astra Belmont, a versatile vehicle produced between 1980 and 1995. As part of the T85 generation, commonly known as the Mk II Astra, the Belmont variant specifically refers to the saloon body style. Engineered by General Motors, this model offered a range of petrol and diesel engines, typically paired with either a 4-speed or 5-speed manual transmission or an optional 3-speed automatic. Its robust construction and practical design made it a popular choice for everyday transportation, known for its solid engineering and reliable performance within its class. This workshop service repair manual is designed to assist owners and technicians in maintaining and repairing all Astra Belmont models manufactured within the specified period. It covers an extensive range of systems, including engine mechanicals, fuel and ignition, cooling, lubrication, transmissions, drivetrain, suspension, steering, brakes, and electrical systems. Detailed procedures for routine maintenance, component disassembly and assembly, adjustments, and troubleshooting are included, supported by diagnostic information and clear illustrations. The manual's depth ensures that both routine servicing and more complex repairs can be performed effectively, promoting the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Vauxhall / Opel

Model:

Astra Belmont

Generation

Generation Code:

T85 (Mk II Astra/Belmont)

Codes

Internal Project Code:

👋 Introduction

Market Position

Target Audience:

Owners of Vauxhall/Opel Astra Belmont models from 1980-1995 seeking to perform their own maintenance and repairs.

Competitive Analysis

Value Proposition:

Provides comprehensive, detailed information enabling significant cost savings on vehicle maintenance and repair by eliminating the need for professional servicing.

Key Features

Ease Of Use:

Easy-to-read format with exploded views, diagrams, step-by-step instructions, and illustrations.

Instant Access:

Instant download availability ensures immediate access to repair information.

📋 Manual Details

Coverage Areas

Coverage Years:

1980-1995

Specific Models Covered:

All Astra Belmont models within the specified year range

Page Count

Estimated Page Count:

Comprehensive (Exact count not specified, but implied to be extensive for workshop coverage)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, fuel injection/carburetion, ignition, cooling, lubrication, emissions control

Transmission Systems:

Manual transmission, automatic transmission, clutch system

Drivetrain Systems:

Front-wheel drive system, driveshafts, differentials

Suspension And Steering:

Front suspension (MacPherson struts), rear suspension (torsion beam/independent depending on variant), steering gear, power steering

Brake Systems:

Front disc brakes, rear drum brakes (common), ABS (if equipped), hydraulic system

Electrical Systems:

Battery, charging system, starter, lighting, instrumentation, power accessories, body control modules, engine control unit (ECU) diagnostics

Body And Chassis:

Body panels, doors, windows, interior trim, chassis components, corrosion protection

Heating And Air Conditioning:

HVAC system operation and repair

Procedures Included

Maintenance Procedures:

Routine servicing, fluid changes, filter replacements, spark plug service, belt inspections/replacement

Repair Procedures:

Engine overhaul, transmission rebuild, brake caliper replacement, suspension component repair, electrical diagnostics and repair

Troubleshooting Guides:

Diagnostic procedures for common faults and symptoms

Disassembly And Assembly:

Step-by-step instructions for component removal and installation

Adjustment Procedures:

Carburetor, ignition timing, valve clearances, parking brake adjustment

Technical Depth

Depth:

Comprehensive workshop level, suitable for professional mechanics and experienced DIY enthusiasts

Diagnostic Capabilities:

Detailed diagnostic trouble codes (DTCs), sensor data interpretation, wiring diagrams for electrical troubleshooting

Rebuild Information:

In-depth instructions for major component rebuilds (engine, transmission, etc.)

📊 Manual Specifications

File Format

Compatibility:

PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8 and later)

Print Quality

Quality:

High-resolution PDFs with clear text and diagrams

Binding Type

Binding:

Digital Download (PDF)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Options Covered:

Likely covers a range of petrol and diesel engines including 1.2, 1.3, 1.4, 1.6, 1.8, 2.0 litre OHV and OHC engines, as well as diesel variants.

Performance

Horsepower Range:

Approximately 50-130 bhp depending on engine variant.

Torque Range:

Varies significantly by engine, with lower output for smaller engines and higher torque for 2.0 litre variants.

Fuel System

Fuel Delivery:

Carbureted (e.g., Solex, Pierburg) and Fuel Injection (e.g., Bosch L-Jetronic, Motronic) systems depending on model year and engine.

Fuel Type:

Unleaded Petrol (Premium and Regular), Diesel

🔧 Transmission

Standard

Manual Transmission:

Typically a 4-speed or 5-speed manual transmission.

Optional

Automatic Transmission:

Optional 3-speed automatic transmission available on many models.

Features

Clutch Type:

Single dry plate clutch.

📐 Dimensions

Exterior

Body Styles:

3-door hatchback, 5-door hatchback, 4-door saloon (Belmont), 5-door estate (Caravan).

Overall Length:

Approximately 4000-4300 mm depending on body style.

Wheelbase:

Approximately 2500-2550 mm.

Weights

Curb Weight:

Approximately 950-1200 kg depending on body style and engine.

🛡️ Safety Features

Ratings

Crash Test Data:

Limited independent crash test data from the era, but generally considered robust for its class at the time of introduction.

Active Features

Braking Assistance:

Optional ABS available on higher trims and later models.

Passive Features

Seatbelts:

Standard front seatbelts, rear seatbelts often optional or lap belts in early models.

Structural Safety:

Reinforced safety cage and crumple zones incorporated into the body structure.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio, often with cassette player. Optional upgraded sound systems.

Driver Assistance

Cruise Control:

Optional on some higher-specification models.

Anti Lock Braking:

Optional ABS available on higher trims and later models.

Connectivity

Connectivity Features:

Limited by era; primarily focused on standard vehicle functions. No modern connectivity features like Bluetooth or USB.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 km or 6,000 miles, or annually, depending on usage and oil type.

Spark Plug Replacement:

Recommended every 30,000-60,000 km, depending on spark plug type (standard or platinum).

Timing Belt Replacement:

Crucial for non-interference engines, typically around 60,000-100,000 km or 4-5 years for petrol engines.

Fluid Specifications

Engine Oil Grade:

Likely SAE 10W-40 or 15W-40, depending on climate and specific engine. Check manual for precise API specifications (e.g., API SG/CD).

Coolant Type:

Ethylene glycol based antifreeze, typically mixed 50/50 with water. Check manual for specific OAT/HOAT or conventional types.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Transmission Fluid Manual:

GL-4 gear oil, typically SAE 75W-90 or 80W-90.

Transmission Fluid Automatic:

Dexron II or equivalent automatic transmission fluid (ATF).

Known Issues

Common Faults:

Carburetor issues, aging ignition components (distributor, coil), exhaust manifold cracks, minor electrical gremlins, rust in common areas (wheel arches, sills, boot floor).

Maintenance Tips:

Regularly check and replace cooling system hoses, inspect for coolant leaks, maintain clean electrical grounds, and address any rust spots promptly.

📚 Vehicle History

Brand Heritage

Parent Company:

General Motors (GM)

Model Evolution

First Generation Introduction:

The Astra Mk II (T85) was introduced in 1984, replacing the Opel Kadett E / Vauxhall Astra Mk I (T72).

Belmont Variant:

The Belmont designation was primarily used in the UK market for the saloon (sedan) version of the Astra Mk II.

Production

Production Locations:

Manufactured across various GM plants in Europe, including Ellesmere Port (UK) for Vauxhall models.

Model Lifecycle:

Produced from 1984 to 1991 (Mk II generation), with the manual covering the entire lifespan and preceding models.

🏆 Awards & Recognition

Recognitions

European Car Of The Year:

While the Astra Mk II itself wasn't a 'Car of the Year' winner, it was a strong competitor in its segment and sold in very high volumes.

Ratings

Reliability Reputation:

Generally considered a dependable vehicle for its time, though individual maintenance history is a significant factor in modern reliability.