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1983 1984 1985 1986 1987 1988 1989 1990 Suzuki DR100 1983 SP100 models Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: DR100 Model Variant: SP100 Codes Manual Part Number: 99500-41034-03E 👋 Introduction Market Position Value Proposition: Official factory service manual equivalent for DIY mechanics,...
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Art.-Nr: 199491
1983 1984 1985 1986 1987 1988 1989 1990 Suzuki DR100 1983 SP100 models Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
DR100
Model Variant:
SP100
Codes
Manual Part Number:
99500-41034-03E
👋 Introduction
Market Position
Value Proposition:
Official factory service manual equivalent for DIY mechanics, offering significant cost savings over dealer labor.
Competitive Analysis
Manual Source:
Identical to what Suzuki dealers use.
Key Features
Delivery Method:
Instant Download, no shipping costs or waiting.
📋 Manual Details
Coverage Areas
Model Years Covered:
1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990
Specific Models Covered:
DR100, SP100
Page Count
Total Pages:
276
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
General Information, Engine Top End, Engine Lubrication System, Crankshaft/Crankcase
Fuel System:
Fuel System
Cooling System:
Cooling System
Drivetrain:
Transmission, Final Drive
Chassis Suspension Brakes:
Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical:
Electrical System
Procedures Included
Maintenance:
Periodic Maintenance, Routine Servicing
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Overhaul, Electrical Component Replacement
Diagnostics:
Troubleshooting, Fault Diagnosis, Diagnostic Procedures
Technical Depth
Depth:
Comprehensive: From basic maintenance and fluid changes to complete engine and transmission rebuilds, including detailed diagnostics.
Documentation Style:
Step-by-step instructions, detailed diagrams, illustrations, exploded views, photos.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Resolution:
High Resolution
Searchability:
Keyword Searchable
Navigation:
Clickable Menu, Bookmarks
Printability:
Fully Printable (individual pages, chapters, or entire manual)
Binding Type
Suggested Binding:
3-ring binder recommended for ease of page replacement
Paper Type
Implied Medium:
Digital (printable on demand)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, Air-cooled
Displacement:
99 cc (approximate based on model designation)
Bore X Stroke:
Not explicitly stated in provided info, but covered in manual.
Performance
Horsepower:
Refer to manual for specific year/model ratings.
Torque:
Refer to manual for specific year/model ratings.
Fuel System
Carburetor Type:
Refer to manual for specific carburetor model and jetting.
Fuel Type:
Unleaded gasoline (typical for era, confirm in manual)
🔧 Transmission
Standard
Type:
Manual Transmission
Gear Selection:
Sequential (likely 5-speed, confirm in manual)
Features
Clutch Type:
Wet multi-plate (typical for Suzuki, confirm in manual)
Gear Ratios:
Detailed in manual
Transmission Fluid Type:
Refer to manual for specific Suzuki transmission oil specification.
📐 Dimensions
Weights
Dry Weight:
Refer to manual for exact specifications (e.g., ~97 kg / 214 lbs for DR100).
Wet Weight:
Refer to manual for exact specifications.
Exterior
Wheelbase:
Refer to manual for exact specifications.
Seat Height:
Refer to manual for exact specifications.
🛡️ Safety Features
Ratings
Crash Test Data:
Not applicable for this type of off-road/dual-sport motorcycle in the context of typical automotive safety ratings.
Active Features
Braking System Front:
Drum or Disc brake (confirm specific model variant and year in manual).
Braking System Rear:
Drum brake (typical, confirm in manual).
Passive Features
Lighting System:
Headlight, Taillight, Turn Signals (coverage in Electrical System section).
💡 Technology Features
Infotainment
Dashboard Display:
Basic analog speedometer, tachometer (if equipped), indicator lights (detailed in electrical section).
Driver Assistance
Electronic Aids:
None. This era of motorcycle relies on mechanical systems and rider skill.
Connectivity
Bluetooth Usb:
Not applicable. Basic electrical system for ignition and lighting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals for engine oil changes.
Spark Plug Maintenance:
Refer to manual for inspection and replacement intervals.
Air Filter Cleaning Replacement:
Refer to manual for recommended service intervals based on operating conditions.
Fluid Specifications
Engine Oil Type:
Refer to manual for recommended Suzuki brand or SAE viscosity grade (e.g., SAE 10W-30).
Engine Oil Capacity:
Refer to manual for specific oil capacity (e.g., ~0.9-1.0 liters).
Brake Fluid Type:
DOT 3 or DOT 4 (confirm in manual, typically for disc brake systems if equipped).
Known Issues
Common Wear Items:
Tires, brake pads/shoes, chain and sprockets, clutch plates, suspension seals (details and replacement procedures in manual).
Carburetor Issues:
Potential for gumming or blockage if fuel sits for extended periods; requires cleaning and proper fuel system maintenance (covered in manual).
📚 Vehicle History
Brand Heritage
Suzuki Motorcycles:
Suzuki is a long-standing Japanese manufacturer known for a wide range of motorcycles, from small-displacement commuters to high-performance sportbikes and off-road machines.
Model Evolution
Dr Series Heritage:
The DR series represents Suzuki's lineage of dual-sport and off-road motorcycles, emphasizing versatility and reliability for various terrains.
Production
Production Period Covered By Manual:
1983-1990
Manufacturing Location:
Likely Japan or associated Suzuki manufacturing facilities for the period.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Not readily available for this specific model, focus is on utility and off-road capability.
Ratings
Reliability Reputation:
Suzuki motorcycles of this era are generally regarded as reliable and durable with proper maintenance, as detailed in this manual.
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