Market Position:
The Peugeot 205 was a highly successful and influential supermini that captured the European market with its distinctive styling, engaging driving dynamics, and practical design. It competed fiercely with rivals like the Volkswagen Golf, Ford Fiesta, and Renault 5.
Manual Features:
This manual is presented as the definitive resource for owners and mechanics, mirroring the content used in professional service centers. It emphasizes completeness, accuracy, and ease of access to diagnostic, repair, and maintenance information through detailed steps, diagrams, and illustrations.
User Benefits:
Enables users to save time and money by providing the tools to diagnose and repair their vehicle effectively, empowering owners to perform their own maintenance and repairs.
Comparative Advantage:
This digital manual offers instant access and the ability to print specific sections, providing a more convenient and cost-effective alternative to physical manuals, while maintaining the same level of technical detail as original factory documentation.
Engine Service And Repair:
Complete coverage for all engine variants
Transmission Service And Repair:
Complete coverage for all transmission types
Brake System:
Comprehensive service and repair information
Electrical System:
Detailed coverage with wiring diagrams
Suspension And Steering:
Full service and repair procedures
Cooling System:
Detailed service information
Fuel System And Injection:
In-depth repair and maintenance data
Emission System:
Service and troubleshooting data
Heating And Air Conditioning:
Service and repair procedures
Engine Control System:
Diagnostic and repair information
Chassis And Body:
Repair and maintenance details
Restraint System:
Service and safety information
Interior Systems:
Maintenance and repair guidance
Differential And Drive Axles:
Service and repair data
General Maintenance:
Comprehensive periodic maintenance
Troubleshooting:
Extensive diagnostic procedures
Periodic Lubrication:
Detailed lubrication schedules and specifications
All Models Engines Trims:
Guaranteed to cover All Models, Engines, Trim levels, and Transmission Types within the specified production years.
Body And Chassis:
Comprehensive information on body panel repairs, chassis alignment, and related components.
Page Count:
Undisclosed (hundreds of pages)
Manual Type:
Factory-authorized Workshop Service Repair Manual
Source Of Manual:
Original Workshop Manual, same as used in local service/repair shops.
Manual Integrity:
Complete and intact, without any missing or corrupt parts or pages, mirroring factory manual content.
All Systems:
Covers all major vehicle systems including engine, transmission, brakes, suspension, steering, electrical, HVAC, fuel, emissions, body, and interior.
Repair Procedures:
Detailed step-by-step repair procedures with substeps for clarity.
Maintenance Procedures:
Comprehensive guides for routine maintenance and periodic servicing.
Troubleshooting Diagnostics:
Extensive diagnostic information for identifying and resolving faults.
Disassembly And Assembly:
Detailed instructions for component removal, inspection, and reinstallation.
Electrical Diagnostics:
Combined troubleshooting and service procedures with detailed wiring diagrams.
Wiring Diagrams:
Comprehensive and detailed wiring diagrams are a key feature, facilitating troubleshooting of electrical issues.
Technical Specifications:
Includes critical specifications such as torque settings, clearances, and dimensions essential for accurate repairs.
Illustrations:
Features detailed illustrations, drawings, and photos to guide users through every procedure, with enlarged insets for detailed part examination.
Depth:
Professional-grade information suitable for both DIY enthusiasts and professional technicians, covering everything from basic maintenance to complex repairs and diagnostics.
Diagnostic Capabilities:
Advanced diagnostic routines, fault code interpretation (where applicable for electronic systems), and electrical circuit analysis are included.
Engine Options:
The Peugeot 205 was offered with a wide range of engines, including the XU series diesel engines (e.g., XUD7, XUD9) and the XU and TU series petrol engines (e.g., XU5, XU7, TU3, TU5) in various displacements, typically from 1.0L to 1.9L. Specific engine codes and displacements (e.g., 1.3L, 1.6L, 1.9L) are covered by the manual.
Power And Torque:
Power output varied significantly depending on the engine, ranging from approximately 45 hp in early base models to over 130 hp in performance variants like the 205 GTI. The manual would contain specific power and torque figures for each engine.
Fuel Delivery:
Covered systems include carburetion (e.g., Solex, Weber) for earlier models and Bosch LE2-Jetronic or Motronic electronic fuel injection (EFI) for later models, including multi-point fuel injection (MPI) on some performance variants. Diesel models utilize indirect injection.
Common Engine Codes:
Includes coverage for XU5, XU7, XU9, XUD7, XUD9, TU3, TU5, and other relevant engine designations used across the 205 range.
Engine Configurations:
Inline-4 cylinder configurations are standard across all engine variants covered.
Manual Transmission:
The 205 was commonly equipped with a 4-speed or 5-speed manual gearbox. Gear ratios and clutch service procedures are detailed.
Automatic Transmission:
Some models offered an optional 3-speed automatic transmission (e.g., ZF automatic), with repair and maintenance procedures included.
Drive Type:
Front-wheel drive (FWD) is standard across all models covered.
Length:
Approximately 3700-3800 mm (depending on model variant and generation).
Width:
Approximately 1600-1620 mm.
Height:
Approximately 1350-1400 mm.
Curb Weight:
Typically ranging from 800 kg to 1000 kg, varying with engine and equipment.
Crash Test Performance:
While Euro NCAP ratings were not established during its production span, later models incorporated improvements in crashworthiness. The manual covers safety systems like seat belts and potential structural repair procedures.
Braking System:
Front ventilated disc brakes and rear drum brakes are common. High-performance models like the GTI featured all-around disc brakes. Anti-lock Braking System (ABS) was an optional feature on later models.
Restraint System:
Includes information on seat belts, seat construction, and airbag systems if equipped on later models.
Infotainment Systems:
Basic radio systems, cassette players, and later on, CD players were available. The manual covers the electrical integration of these systems.
Driver Assistance Features:
Limited driver assistance features typical of the era, with ABS being an option on later models. The manual details any available systems.
Connectivity Options:
No advanced connectivity features like Bluetooth or USB were available during the primary production run. The manual focuses on core vehicle functions.
Oil Change Interval:
Typically recommended every 10,000-15,000 km or 12 months, depending on engine type and driving conditions. The manual details specific intervals for different engines.
Timing Belt Replacement:
Critical for all models with timing belts (most petrol and diesel engines). Recommended replacement every 60,000-90,000 km or 5 years. The manual provides precise procedures and torque specifications.
Spark Plug Replacement:
Recommended replacement intervals for spark plugs are detailed, along with the correct types and gap settings for each engine.
Engine Oil Specification:
Typically API SG/SH or ACEA A2/A3, with viscosity grades such as 10W-40 or 5W-40. The manual specifies exact fluid types and capacities for each engine.
Coolant Specification:
Peugeot recommends specific long-life coolant (e.g., Glycotherm or equivalent) with a 50/50 mix with distilled water. Capacities are provided for each engine variant.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid is typically specified. The manual details the correct type and bleeding procedures.
Transmission Fluid Specification:
Manual transmission fluid specifications (e.g., SAE 75W-80 or 75W-90 GL-4) and automatic transmission fluid specifications (e.g., ATF Dexron II/III) are detailed. Capacities are provided.
Power Steering Fluid:
Specifications for hydraulic fluid used in power steering systems, if equipped, are detailed.
Common Problems:
The manual addresses common issues such as cooling system leaks, suspension wear (e.g., rear beam axle bearings), electrical connector corrosion, clutch wear, and ignition system problems, providing diagnostic and repair guidance.
Specific Gti Issues:
Addresses common issues specific to performance variants like the GTI, such as suspension component wear, gearbox synchromesh issues, and engine management system nuances.
Peugeot Heritage:
Peugeot, a historic French automobile manufacturer, has a long-standing reputation for producing well-engineered and driver-focused vehicles, particularly in the compact and rally-inspired segments.
Evolution Of 205:
The 205, launched in 1983, was designed to be a modern, stylish, and economical hatchback. It evolved through various styling updates, engine upgrades, and the introduction of iconic performance variants like the 205 GTI and the rally-bred 205 T16. The manual spans the entire production run, covering these significant developments.
Production Period:
1983-1999
