KAWASAKI KXT250 TECATE ATV Service Repair Manual 1984-1986

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Art.-Nr: 135073

Stichworte: 1984 1985 1986 ATV Kawasaki KXT250 TECATE Powersports Tecate Models

Produktvarianten

Beschreibung

The Kawasaki KXT250 Tecate, produced between 1984 and 1986, is a high-performance All-Terrain Vehicle (ATV) renowned for its potent 2-stroke, liquid-cooled engine and agile handling. Engineered by Kawasaki, this model was a significant competitor in the sport ATV market, celebrated for its speed and maneuverability. Its robust construction, featuring a durable steel frame and dual front disc brakes, ensures reliable performance for off-road enthusiasts. The Tecate's design prioritizes function and power, making it a respected machine from its era. This comprehensive Service Repair Workshop Manual provides in-depth technical guidance for all Kawasaki KXT250 Tecate models from 1984-1986. It covers every aspect of maintenance, repair, and diagnostics, including detailed procedures for the engine, clutch, transmission, cooling, fuel, exhaust, ignition, electrical, brake, wheel, steering, and suspension systems. With clear, step-by-step instructions, high-quality illustrations, and systematic troubleshooting guides, this manual is an essential resource for owners, mechanics, and technicians to effectively maintain and restore the KXT250 Tecate.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KXT250 Tecate

Model Nickname:

Tecate

Vehicle Type:

All-Terrain Vehicle (ATV)

Generation

Production Years Covered:

1984-1986

Codes

Engine Code:

TE250

👋 Introduction

Market Position

Target Audience:

Owners, mechanics, and enthusiasts seeking in-depth repair and maintenance information for the Kawasaki KXT250 Tecate.

Competitive Analysis

Value Proposition:

Provides professional-grade workshop manual information in an accessible digital format, enabling immediate repairs and maintenance.

Key Features

Delivery Method:

Instant Download, enabling users to start working on their ATV immediately.

Coverage Scope:

Complete A-Z coverage for all repairs, unlike partial or condensed manuals.

📋 Manual Details

Coverage Areas

Covered Models:

All KXT250 Tecate models within the 1984-1986 production years.

Page Count

Estimated Page Count:

Extensive (detailed coverage implies a significant page count, likely 300+ pages).

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF (Portable Document Format)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine teardown, rebuild, tuning, and troubleshooting.

Clutch:

Clutch inspection, adjustment, repair, and replacement procedures.

Transmission:

Gearbox disassembly, assembly, maintenance, and troubleshooting.

Cooling System:

Radiator, coolant flow, fan operation, and thermostat service.

Fuel System:

Carburetor disassembly, cleaning, adjustment, fuel pump, and tank service.

Exhaust System:

Muffler, header pipe, and exhaust gasket maintenance.

Ignition System:

Spark plug, ignition coil, CDI unit, and timing checks.

Electrical System:

Wiring harness, battery, lighting, starter, and charging system diagnostics.

Brakes:

Hydraulic brake system, calipers, master cylinders, brake fluid, and pad replacement.

Brake Assembly:

Detailed breakdown of brake components, including rotors and lines.

Wheels And Tires:

Wheel bearing service, tire pressure, and tire replacement guidance.

Steering:

Handlebar, steering column, and tie rod end maintenance.

Suspension:

Front and rear shock absorber service, linkage lubrication.

Frame And Bodywork:

Chassis inspection, plastic body panel removal/installation, and seat maintenance.

Wiring Diagrams:

Comprehensive electrical system wiring schematics.

Troubleshooting:

Systematic fault finding procedures for common and complex issues.

Procedures Included

Maintenance:

Scheduled maintenance, lubrication points, and general upkeep.

Repair:

Detailed step-by-step instructions for all major repair tasks (A-Z).

Diagnostics:

Guidance on identifying and resolving operational problems.

Rebuilds:

Full engine and component rebuild procedures.

Technical Depth

Depth:

Comprehensive, suitable for professional mechanics and experienced DIY technicians.

Visual Aid Quality:

High-quality pictures and diagrams included to illustrate procedures.

📊 Manual Specifications

File Format

Compatibility:

Works on all operating systems (Windows 95 to current, MAC OS compatible).

Print Quality

Printability:

Designed for easy reading and potential printing of specific sections.

Binding Type

Binding:

N/A (Digital Download - PDF)

Paper Type

Paper Type:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, liquid-cooled, single-cylinder

Displacement:

238 cc (approximate, derived from model number KXT250)

Bore X Stroke:

66.0 mm x 70.0 mm (typical for this era and displacement)

Compression Ratio:

Approximately 7.0:1 (typical for 2-stroke off-road engines of the era)

Performance

Horsepower:

Approximately 27-30 HP @ 7,000 RPM (estimated based on similar models)

Torque:

Approximately 20-22 lb-ft @ 6,500 RPM (estimated)

Fuel System

Carburetor:

Mikuni VM34SS (typical for the KXT250 Tecate)

Fuel Type:

Unleaded gasoline with 2-stroke oil mixture (e.g., 50:1 ratio)

Lubrication

Oil System:

Premix or oil injection (specific model may vary, manual will clarify).

🔧 Transmission

Standard

Transmission Type:

6-speed manual sequential transmission

Clutch Type:

Wet, multi-disc

Features

Final Drive:

O-ring sealed chain drive

📐 Dimensions

Exterior

Length:

Approximately 72.4 inches (1839 mm)

Width:

Approximately 47.8 inches (1214 mm)

Height:

Approximately 43.3 inches (1100 mm)

Weights

Dry Weight:

Approximately 350 lbs (159 kg)

Fuel Capacity:

3.2 US gallons (12.1 L)

Dimensions

Wheelbase:

Approximately 49.4 inches (1255 mm)

Ground Clearance:

Approximately 5.1 inches (130 mm)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Compliance with applicable safety standards for ATVs of its era.

Active Features

Braking System:

Dual front disc brakes, single rear disc brake.

Passive Features

Chassis Design:

Durable steel frame, designed for off-road stability.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Focus on performance and function over comfort features).

Driver Assistance

Driver Assistance Features:

N/A (No electronic driver aids typical for this era of ATV).

Connectivity

Connectivity Options:

N/A (No electronic connectivity features).

🔧 Maintenance

Service Intervals

Oil Change Engine:

Refer to manual for specific recommendations based on usage; typically every 20-40 hours or annually.

Air Filter Cleaning:

Frequent cleaning/replacement recommended, especially in dusty conditions.

Spark Plug Inspection:

Check and gap every 50-100 hours of operation.

Fluid Specifications

Coolant:

Permanent type antifreeze, 50/50 mix with distilled water.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid (manual will specify exact type).

Chain Lube:

High-quality O-ring compatible chain lubricant.

Known Issues

Carburetion:

Carburetor jetting sensitivity to altitude and modifications, common need for cleaning.

Clutch Wear:

Clutch plates can wear over time with aggressive riding; manual provides inspection and replacement.

Cooling System Efficiency:

Ensuring proper coolant flow and radiator cleanliness is critical for 2-stroke overheating prevention.

Suspension Bushings:

Rubber suspension and linkage bushings can degrade over time, requiring periodic replacement for optimal handling.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kawasaki Heavy Industries Motorcycle & Engine division, known for performance-oriented vehicles.

Model Evolution

Tecate Lineage:

Part of Kawasaki's competitive entry into the high-performance sport ATV market, particularly the liquid-cooled, 2-stroke segment.

Production

Manufacturing Origin:

Japan

🏆 Awards & Recognition

Recognitions

Atv Market Impact:

The KXT250 Tecate was a significant contender in the sport ATV market of its time, celebrated for its performance and handling.

Ratings

Performance Reviews:

Generally well-received by enthusiasts and reviewers for its speed and maneuverability.

Certifications

Certification Standards:

Manufactured to meet all required safety and emissions standards for its release year.