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Yamaha RD 500 LC 1984-1986 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: RD 500 LC Model Designation: RD500LC Nickname: The "Godzilla" of 2-Strokes Generation Production Years: 1984-1986 Codes Engine Code Common: 47X 👋 Introduction Market...
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Yamaha RD 500 LC 1984-1986 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
RD 500 LC
Model Designation:
RD500LC
Nickname:
The "Godzilla" of 2-Strokes
Generation
Production Years:
1984-1986
Codes
Engine Code Common:
47X
👋 Introduction
Market Position
Era Context:
The RD500LC was Yamaha's flagship sportbike in the mid-1980s, a homologation special for racing, directly competing with Suzuki's RG500 Gamma.
Competitive Analysis
Competitors:
Suzuki RG500 Gamma, Kawasaki KR250/KR350, Honda NS400R
Key Features
Engine Type:
Liquid-cooled, 2-stroke, V4
Performance Focus:
High-performance road-legal racing replica, renowned for its aggressive power delivery and handling.
📋 Manual Details
Coverage Areas
Model Years Covered:
1984, 1985, 1986
Page Count
Total Pages:
276
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Overhaul, Carburetor Tuning, Cooling System, Exhaust System
Transmission:
Clutch Assembly, Gearbox Disassembly & Assembly, Shift Mechanism
Chassis:
Frame, Suspension (Front & Rear), Steering System
Electrical:
Ignition System, Lighting, Charging System, Wiring Diagrams, CDI Unit
Brakes:
Hydraulic System, Pad Replacement, Disc Inspection, Bleeding Procedure
Fuel System:
Fuel Tank, Fuel Lines, Fuel Pump, Carburetor Identification and Service
Cooling System:
Radiator, Water Pump, Hoses, Thermostat
Procedures Included
Maintenance:
Periodic Maintenance, Lubrication Schedule, Adjustments (e.g., Carburetor Sync, Chain Tension)
Troubleshooting:
Diagnostic Flowcharts, Common Problems and Solutions, Symptom Analysis
Repair:
Step-by-Step Disassembly and Reassembly of all major components
Installation:
Component Installation Guides, Special Tool Requirements
Technical Depth
Depth:
Comprehensive - from basic adjustments to full engine rebuilds and electrical diagnostics
Detail Level:
Bumper-to-bumper coverage with detailed explanations, pictorial diagrams, exploded views, and photos
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Yes, all pages printable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Reader Requirement:
Adobe Reader
Os Compatibility:
Windows, Mac, Linux
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, V4
Displacement:
499 cc (30.5 cu in)
Bore X Stroke:
54.0 mm x 54.0 mm (2.13 in x 2.13 in)
Intake System:
Reed valve induction
Performance
Horsepower:
95 hp (70.8 kW) @ 9,500 rpm (Approximate, depending on market regulations)
Torque:
52 lb-ft (70 Nm) @ 8,500 rpm (Approximate)
Fuel System
Carburetors:
4 x Mikuni VM26SS (Butterfly type)
Fuel Induction:
Yamaha Power Valve System (YPVS) on exhaust ports
Lubrication
System:
Yamalube 2-stroke oil injection
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Optional Gearboxes:
N/A
Features
Clutch:
Wet, multi-disc, cable-actuated
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2,105 mm (82.9 in)
Width:
Approx. 740 mm (29.1 in)
Height:
Approx. 1,160 mm (45.7 in)
Wheelbase:
Approx. 1,430 mm (56.3 in)
Weights
Dry Weight:
Approx. 179 kg (395 lbs)
Wet Weight:
Approx. 195 kg (430 lbs)
Fuel Capacity:
23 L (6.1 US gal)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle, no standardized ratings as per cars)
Active Features
Braking System:
Dual front disc brakes, Single rear disc brake with hydraulic actuation
Suspension Damping:
Adjustable front forks (preload, compression, rebound), Adjustable rear monoshock (preload, compression, rebound)
Passive Features
Lighting:
Halogen headlight, Tail light, Turn signals
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Focus on performance and analogue instrumentation)
Driver Assistance
Assistance Systems:
N/A
Connectivity
Connectivity Features:
N/A
Engine Management
Ignition System:
Digital CDI ignition system
Power Valve:
Yamaha Power Valve System (YPVS) for optimized power across the rev range.
🔧 Maintenance
Service Intervals
Oil Change:
As per periodic maintenance schedule, typically every few thousand miles or annually. Check manual for exact intervals.
Spark Plug Replacement:
Recommended at specific mileage intervals or based on plug condition. Manual will specify type (e.g., NGK BR9ES).
Top End Rebuild:
Recommended at higher mileage intervals (e.g., 10,000-20,000 miles) due to the high-strung nature of 2-stroke engines. Manual will provide detailed procedures.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze (mix of 50% coolant and 50% distilled water). Manual specifies capacity.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid. Manual specifies capacity and bleeding procedure.
2-Stroke Oil:
Yamalube 2-stroke oil or equivalent high-quality synthetic 2-stroke oil recommended for racing applications. Manual specifies oil injection reservoir capacity.
Known Issues
Ypvs Problems:
Sticky or seized Yamaha Power Valve System (YPVS) due to carbon buildup, requiring regular cleaning and maintenance. Manual details YPVS service.
Carburetor Sync:
Frequent need for carburetor synchronization due to the four-cylinder setup and sensitivity to tuning. Manual provides detailed sync procedures.
Overheating:
Can be prone to overheating if cooling system is not meticulously maintained. Manual covers cooling system checks and flushing.
Reed Block Wear:
Wear or damage to reed valve blocks can affect performance. Manual covers inspection and replacement.
📚 Vehicle History
Brand Heritage
Yamaha Two Stroke:
Yamaha has a rich history of high-performance two-stroke motorcycles, particularly in Grand Prix racing, with the RD series being a direct lineage to their racing efforts.
Model Evolution
Rd Lineage:
Successor to the RD350LC and RD400, the RD500LC was Yamaha's attempt to bring Grand Prix technology (inspired by the YZR500) to the street.
Production
Manufacturing Location:
Japan
Homologation Special:
Developed to homologate Yamaha for motorcycle racing series, allowing Yamaha to compete at the highest level.
🏆 Awards & Recognition
Recognitions
Historical Impact:
Considered a legendary motorcycle for its performance and a pinnacle of Yamaha's 2-stroke technology.
Ratings
Enthusiast Reviews:
Consistently praised by motorcycle enthusiasts for its raw power, handling, and distinctive two-stroke character.
Certifications
Certification Status:
N/A (Vehicle specific)
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