1984-1987 Suzuki GSX750E GSX750ES Service Repair Workshop Manual (1984 1985 1986 1987)

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Art.-Nr: 134000

Stichworte: 1984 1985 1986 1987 GSX750E GSX750ES Katana Models Motorcycle Motorcycles Suzuki

Produktvarianten

Beschreibung

The GSX750E/ES Series, produced from 1984 to 1987, represents a significant chapter in motorcycle engineering. These models, including variants like the GSX750EE and GSX750ESE, were designed to deliver a compelling balance of performance and sport-touring capability. Powered by a DOHC inline-four cylinder engine with approximately 748cc displacement and featuring air cooling, these motorcycles offered a robust platform for riders. Known for their steel diamond frame and dual disc front brakes, the GSX750E/ES series was a respected competitor in its class, built upon an established heritage. This comprehensive Factory Service Repair Workshop Manual provides in-depth coverage for the 1984-1987 GSX750E/ES models. It details essential maintenance procedures, from routine tune-ups and fluid changes to complex engine and chassis overhauls. The manual includes step-by-step instructions, troubleshooting guides, and detailed diagrams for all primary systems, including the fuel, lubrication, electrical, and chassis components. Designed for both do-it-yourself enthusiasts and professional mechanics, this English-language manual offers the necessary information to maintain, diagnose, and repair these iconic motorcycles efficiently and accurately.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

GSX750E/ES

Codes

Internal Model Codes:

GSX750EE, GSX750ESE, GSX750EFE, GSX750SE, GSX750EF, GSX750ESF, GSX750EFF, GSX750ESG

Generation

Generation Name:

GSX750E/ES Series

Generation Years:

1984-1987

👋 Introduction

Market Position

Target Audience:

Do-it-yourself enthusiasts and experienced mechanics

Competitive Analysis

Value Proposition:

Inexpensive way to keep the vehicle working properly, saving money on postage and packaging compared to physical copies.

Key Features

Content Highlight:

Step-by-step instructions, highly detailed exploded pictures and diagrams for correct and efficient job completion.

Delivery Method:

Instant Download, No Waiting

Visual Aid Quality:

Emphasizes top-quality diagrams and exploded views crucial for accurate repair and assembly.

📋 Manual Details

Coverage Areas

Models Covered:

1984-1987 Suzuki GSX750EE, GSX750ESE, GSX750EFE, GSX750SE, GSX750EF, GSX750ESF, GSX750EFF, GSX750ESG

Page Count

Estimated Page Count:

Comprehensive (exact count not specified, but typical for factory service manuals)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Primary Systems:

General Information, Periodic Maintenance & Tune-up, Fuel System, Lubrication System, Electrical System, Chassis

Additional Systems:

Fuel & Lubrication, Cooling System (Oil Cooler if applicable), Ignition System, Starting System, Charging System, Exhaust System, Clutch, Transmission, Drive Shaft/Chain, Suspension (Front Forks, Rear Shock Absorber), Steering, Wheels & Tires, Brakes (Front & Rear), Frame, Bodywork, Electrical Components (Lighting, Switches, Wiring Harness), Troubleshooting Guide, Appendix (Specifications, Torque Values, Diagrams).

Procedures Included

Repair Procedures:

Complete disassembly and reassembly, troubleshooting, diagnostics, adjustments, replacements

Maintenance Procedures:

Oil and filter changes, air filter cleaning/replacement, spark plug inspection/replacement, chain adjustment, brake pad inspection/replacement, tire pressure checks, battery maintenance, coolant checks (if liquid-cooled variant exists, unlikely for this model), valve adjustments, carburetor synchronization and cleaning.

Repair Procedures Engine:

Top-end rebuild (cylinder head, valves, camshafts), piston and ring replacement, crankshaft inspection, oil pump servicing, counter-balancer servicing.

Repair Procedures Chassis:

Front fork seal replacement, steering bearing service, swingarm bearing service, rear shock absorber replacement, brake caliper overhaul, wheel bearing replacement.

Technical Depth

Depth:

In-depth, covering all aspects from basic maintenance to complete engine and chassis overhauls

Diagnostic Capabilities:

Includes troubleshooting charts and diagnostic procedures for common issues within the electrical, fuel, and mechanical systems.

📊 Manual Specifications

File Format

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader, WinZip

Searchability:

PDF format typically allows for text searching of keywords and phrases.

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

Digital Download (PDF)

Paper Type

Digital Quality:

High-quality diagrams and easy-to-read text sections

⚙️ Engine Specifications

Primary Engine

Engine Type:

DOHC Inline-Four Cylinder

Displacement:

748cc (approx.)

Performance

Bore X Stroke:

Specific to model variant (refer to manual for exact figures)

Compression Ratio:

Specific to model variant (refer to manual for exact figures)

Horsepower:

Approx. 85-90 HP (varied by year/market, refer to manual for exact figures)

Torque:

Specific to model variant (refer to manual for exact figures)

Fuel System

Carburetion:

Mikuni CV Carburetors (typically 4 x 34mm, specific model variations apply)

Fuel Type:

Unleaded Gasoline

Engine Features

Cooling System:

Air-Cooled

Valve Train:

DOHC, 4 Valves per Cylinder

Ignition System

Ignition Type:

Electronic Ignition (CDI - Capacitor Discharge Ignition)

🔧 Transmission

Standard

Transmission Type:

6-Speed Constant Mesh

Features

Clutch Type:

Wet Multi-Plate Clutch

Fluid Specifications

Transmission Oil Type:

API GL-1, SAE 80W-90 (verify specific Suzuki recommendation in manual)

📐 Dimensions

Exterior

Wheelbase:

Approx. 1440 mm (56.7 in) (verify specific model)

Weights

Dry Weight:

Approx. 207 kg (456 lbs) (verify specific model)

Wet Weight:

Approx. 227 kg (500 lbs) (verify specific model, with fluids)

🛡️ Safety Features

Active Features

Braking System Front:

Dual Disc Brakes

Braking System Rear:

Single Disc Brake

Passive Features

Frame Type:

Steel Diamond Frame

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, tachometer, fuel gauge, odometer, trip meter, indicator lights (turn signals, oil pressure, high beam, neutral, etc.).

Driver Assistance

Not available on these models

Connectivity

Electrical System Overview:

12V Electrical System, CDI Ignition, Electric Start (with backup kick starter on some models).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time intervals, typically 3,000-5,000 miles or annual

Air Filter Cleaning Interval:

Refer to manual for specific intervals, typically inspected every 3,000-6,000 miles

Spark Plug Replacement Interval:

Refer to manual for specific intervals, typically 6,000-12,000 miles

Fluid Specifications

Engine Oil Type:

API SE, SF, SG or equivalent, SAE 10W-40 or 20W-50 (verify specific Suzuki recommendation in manual)

Engine Oil Capacity:

Approx. 3.0 Liters (3.2 US qt) with filter change (verify specific Suzuki recommendation in manual)

Brake Fluid Type:

DOT 3 or DOT 4 (verify specific Suzuki recommendation in manual)

Known Issues

Common Wear Items:

Carburetor synchronization and cleaning, fuel petcock seals, electrical connections, suspension wear, cam chain tensioner.

Technical Specifications

Valve Clearance Intake:

Refer to manual for exact specification (e.g., 0.08-0.12 mm cold)

Valve Clearance Exhaust:

Refer to manual for exact specification (e.g., 0.10-0.15 mm cold)

Idle Speed:

Refer to manual for specific RPM (e.g., 1000-1200 RPM)

Ignition Timing:

Refer to manual for specific degree BTDC at idle RPM

Tire Size Front:

110/90-18 (verify specific model)

Tire Size Rear:

130/70-18 or 140/70-18 (verify specific model)

Wheel Type:

Cast Aluminum Wheels

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Model Evolution

Gsx Series Context:

The GSX750E/ES series represented Suzuki's entry into the competitive 750cc class, offering a balance of performance and sport-touring capabilities, building on the success of earlier GS and GSX models.

Design Philosophy:

The GSX750E/ES models were designed to offer a potent four-cylinder engine in a chassis that provided a good blend of sport and comfort for the era's riders.

Production

Production Period:

1984-1987 (for covered models)

🏆 Awards & Recognition

Recognitions

Segment Standing:

The GSX750E/ES series was a respected competitor in the sport-touring segment of its era, known for its capable engine and handling.