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    Suzuki LT230S LT230GE LT250S Repair and Service Manual 1985-1990

    $16.99
    $16.99
    This manual covers the LT230S, LT230GE, LT-F230G, and LT250S models, produced between 1985 and 1990. These versatile ATVs, known for their robust engineering and reliable performance, were designed for both...
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    Typ: Atv
    Anbieter:
    Suzuki
    Art.-Nr: 92675
    Stichworte: 1985 1986 1987 1988 1989 1990 ATV Featured LT230GE LT230S LT250S Powersports Quadrunner Suzuki
    This manual covers the LT230S, LT230GE, LT-F230G, and LT250S models, produced between 1985 and 1990. These versatile ATVs, known for their robust engineering and reliable performance, were designed for both sport and utility purposes. The LT230S and LT250S feature chain drive, while the LT230G, LT230GE, and LT-F230G utilize shaft drive, offering options to suit various rider preferences and terrains. The legacy in ATV manufacturing is evident in the durable construction and capable performance of these models, making them a popular choice for recreational riding and demanding off-road use. This comprehensive repair and service manual provides detailed information essential for the maintenance, troubleshooting, and repair of your ATV. It includes step-by-step procedures for engine overhaul, transmission servicing, chassis and bodywork, and electrical system diagnostics. You will find factory-level technical specifications, fluid requirements, torque values, and clear wiring diagrams. The manual is designed to assist DIY enthusiasts, home mechanics, and professional technicians in keeping their vehicles in optimal condition, ensuring longevity and peak performance through accurate and detailed guidance.
    🏷️ Basic Information
    Identification
    Make:
    Suzuki
    Model:
    LT230S / LT230GE / LT-F230G / LT250S
    Product Name:
    Suzuki LT230S LT230GE LT250S Repair and Service Manual 1985-1990
    Generation
    Production Years Covered:
    1985, 1986, 1987, 1988, 1989, 1990
    Codes
    Chassis Codes:
    LT230S, LT230GE, LT-F230G, LT250S
    👋 Introduction
    Market Position
    Target Audience:
    DIY enthusiasts, home mechanics, and professional technicians seeking to maintain, repair, restore, or diagnose Suzuki LT230S, LT230GE, LT-F230G, and LT250S ATVs.
    Competitive Analysis
    Value Proposition:
    Provides comprehensive, factory-level repair information at a fraction of the cost of dealership service, empowering owners to perform their own maintenance and repairs, saving money and extending vehicle lifespan.
    Key Features
    Manual Attributes:
    Illustrated with clear step-by-step instructions, detailed troubleshooting guidance, comprehensive technical specifications, and factory-approved repair procedures.
    📋 Manual Details
    Coverage Areas
    Vehicle Models Covered:
    Suzuki LT230S (chain drive: 1985-1988), Suzuki LT230G/LT230GE (shaft drive: 1985-1986), Suzuki LT-F230G (shaft drive: 1985-1987), Suzuki LT250S (chain drive: 1989-1990)
    Page Count
    Page Count:
    266
    Manual Type
    Manual Type:
    Repair and Service Manual
    Language
    Language:
    English
    Format
    Format:
    Digital Download (PDF, potentially zipped)
    📖 Manual Coverage
    Systems Covered
    Powertrain:
    Engine overhaul, transmission, drive train, clutch, gearbox, primary reduction gear, crankshaft, connecting rod, piston, cylinder, camshaft, valves, fuel system, carburetor/EFI, exhaust system, ignition system, starting system, lubrication system, cooling system.
    Chassis And Body:
    Frame, suspension (front forks, rear swingarm, struts), steering, brakes (front and rear, rotors, pads, hydraulic system), wheels, tires, fenders, plastics, plastics, handlebars, body panels, seat, fuel tank, muffler.
    Electrical System:
    Magneto, stator, rectifier, battery, charging system, lighting (headlight, taillight), starter motor, ignition system components, switches, throttle cable, wiring diagrams, error codes.
    Procedures Included
    Maintenance:
    Scheduled maintenance, oil changes, fluid checks and changes (coolant, brake fluid, transmission fluid), filter replacements, chain adjustment, spark plug inspection/replacement, valve clearance adjustment, carburetor/EFI tuning and adjustment, battery maintenance.
    Repair And Rebuild:
    Complete engine disassembly and reassembly, transmission rebuild, carburetor overhaul, brake system repair, suspension component replacement, electrical component troubleshooting and replacement, bodywork repair and panel replacement.
    Troubleshooting:
    Diagnostic procedures for common and uncommon problems, identifying causes of no spark, engine misfires, starting issues, braking problems, electrical failures, and driveability concerns. Includes troubleshooting guides for specific components.
    Technical Depth
    Diagnostic Capabilities:
    Detailed diagnostic procedures, electrical schematics, troubleshooting flowcharts, and symptom-based problem solving.
    Rebuild Instructions:
    Comprehensive step-by-step instructions for complete engine and major component rebuilds, including torque specifications and clear illustrations.
    Specification Data:
    Detailed technical specifications, including torque values, clearances, fluid capacities, viscosity recommendations, compression ratios, bore and stroke dimensions, and electrical specifications.
    📊 Manual Specifications
    File Format
    File Format:
    PDF (Portable Document Format), potentially delivered in a ZIP archive.
    Print Quality
    Print Quality:
    High-quality PDF with zoomable illustrations and clear text, suitable for printing individual pages or the entire manual.
    Binding Type
    Binding Type:
    N/A (Digital download - no physical binding)
    Paper Type
    Paper Type:
    N/A (Digital download - no physical paper)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type Lt230:
    Single-cylinder, 4-stroke, air-cooled (specific displacement varies by sub-model, likely around 230cc)
    Engine Type Lt250:
    Single-cylinder, 4-stroke, air-cooled (likely around 250cc)
    Performance
    Bore Stroke Lt230:
    Detailed in manual (expect typical values for 230cc class)
    Compression Ratio:
    Detailed in manual
    Fuel System
    Fuel Delivery:
    Carburetor (likely Mikuni), potentially EFI on some late-model variants (as indicated by 'GE' designation potentially implying 'Electronic Fuel Injection')
    Carburetor Specifications:
    Specific jet sizes (main jet, pilot jet, slow jet), mixture screw adjustments, and idle speed settings provided in manual.
    🔧 Transmission
    Standard
    Transmission Type:
    Manual or Semi-Automatic (specifics vary by model variant, likely 5-speed manual or similar for LT230S/LT250S, potentially CVT or different for shaft drive models).
    Optional
    Drive Type:
    Chain drive (LT230S, LT250S) and Shaft drive (LT230G, LT230GE, LT-F230G).
    Features
    Reverse:
    Some models may feature reverse gear, detailed in manual.
    Gear Ratios:
    Detailed gear ratios for all speeds provided in manual.
    📐 Dimensions
    Exterior
    Overall Length:
    Varies by model, detailed in manual.
    Overall Width:
    Varies by model, detailed in manual.
    Overall Height:
    Varies by model, detailed in manual.
    Weights
    Dry Weight:
    Varies by model, detailed in manual.
    Curb Weight:
    Varies by model, detailed in manual.
    🛡️ Safety Features
    Ratings
    Atv Safety Standards:
    Manual likely adheres to general ATV safety guidelines of the era; specific ratings may not be applicable or documented in the same way as modern vehicles.
    Active Features
    Braking System:
    Front and rear drum or disc brakes (specifics vary by model), hydraulic actuation detailed.
    Passive Features
    Lighting:
    Headlight and taillight configuration and operation detailed.
    💡 Technology Features
    Infotainment
    Infotainment Features:
    N/A - These are utility/sport ATVs from the 1980s and do not feature modern infotainment systems.
    Driver Assistance
    Driver Assistance Features:
    N/A - No electronic driver assistance features expected on these models.
    Connectivity
    Connectivity Options:
    N/A - No connectivity features.
    🔧 Maintenance
    Service Intervals
    Engine Oil Change:
    Recommended intervals (e.g., every 1000-1500 miles or annually) detailed in manual.
    Air Filter Cleaning:
    Regular inspection and cleaning/replacement intervals provided, dependent on operating conditions.
    Spark Plug Inspection:
    Recommended inspection intervals and replacement guidelines detailed.
    Fluid Specifications
    Engine Oil Viscosity:
    Recommended viscosity grades (e.g., SAE 10W-40 or 20W-50) and API service classifications detailed.
    Coolant Type:
    If liquid-cooled, type and mixture ratio specified. (Note: These are likely air-cooled, but manual will confirm any fluid needs).
    Brake Fluid Type:
    DOT 3 or DOT 4 specification for hydraulic brake systems.
    Transmission Oil Type:
    Specific gear oil or engine oil grade for transmission lubrication, detailed in manual.
    Known Issues
    Common Wear Items:
    Brake pads, tires, chains/sprockets (for chain drive models), carburetor gaskets, and electrical connections can be common wear items on ATVs of this era.
    Potential Problems:
    Carburetor gumming due to fuel degradation, electrical contact issues, and wear on suspension components are potential issues addressed by the manual.
    📚 Vehicle History
    Brand Heritage
    Suzuki Atv Legacy:
    Suzuki has a long history of producing reliable and capable ATVs, with models like the LT series being foundational in the sport and utility ATV market.
    Model Evolution
    Lt230 Series Development:
    The LT230S and its variants represented Suzuki's entry and development in the lightweight to mid-size sport ATV segment, focusing on performance and maneuverability.
    Lt250S Development:
    The LT250S likely served as a performance-oriented successor or variant within the Suzuki ATV lineup, offering increased displacement and capability.
    Production
    Manufacturing Origin:
    Likely manufactured in Japan, consistent with Suzuki's automotive and powersports production.
    🏆 Awards & Recognition
    Recognitions
    Industry Recognition:
    Suzuki ATVs of this period were generally well-regarded for their performance and durability within their respective classes.
    Ratings
    Consumer Reviews:
    Owner reviews from the era would highlight their off-road capabilities, reliability, and ease of maintenance, as supported by this manual.
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