Engine:
Complete overhaul, disassembly, assembly, diagnosis, troubleshooting, tuning.
Transmission:
Clutch, gearbox, chain drive, lubrication, removal, installation, repair.
Fuel System:
Carburetor (Mikuni VM28SS typical), fuel pump, fuel lines, tank, cleaning, adjustment, troubleshooting.
Ignition System:
CDI, spark plug, coil, timing, diagnosis.
Cooling System:
Liquid cooling, radiator, fan, hoses, thermostat, fluid specifications.
Exhaust System:
Pipe, muffler, inspection, replacement.
Frame And Suspension:
Frame inspection, front forks (Telescopic), rear suspension (Suzuki High-Performance Absorbing-System - SHS, Mono-shock), swingarm, bearings, adjustments, rebuilds.
Brakes:
Front and rear disc brakes, hydraulic system, caliper, master cylinder, brake lines, pads, fluid specifications, bleeding procedures.
Wheels And Tires:
Wheel hub, bearings, tire pressure, sizes, replacement.
Electrical System:
Wiring diagrams, lighting, battery, stator, rectifier/regulator, fuses, troubleshooting.
Bodywork And Plastics:
Fenders, seat, handlebars, controls, decals, removal and installation.
Maintenance:
Regular servicing, oil changes, filter replacement, spark plug checks, chain adjustment, brake adjustments, coolant checks.
Troubleshooting:
Diagnostic charts, common problems and solutions for all major systems.
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly.
Rebuilds:
Engine rebuild, carburetor overhaul, brake caliper rebuild, suspension component rebuild.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical resistance values, engine tuning specifications.
Wiring Diagrams:
Detailed, comprehensive wiring schematics for all electrical components.
Depth Of Coverage:
Comprehensive from basic maintenance to full engine and transmission rebuilds. Includes diagnostic procedures and specifications.
Engine Type:
2-stroke, liquid-cooled, single-cylinder
Displacement:
246 cc (15.0 cu. in.)
Bore X Stroke:
66.0 mm x 72.0 mm (2.60 in x 2.83 in)
Compression Ratio:
7.0:1 (Typical, may vary slightly)
Carburetor:
Mikuni VM28SS
Horsepower:
Approximately 25-30 HP (Estimates vary, manual will provide precise figures)
Torque:
Not explicitly stated in product description, but the manual will detail specific torque figures.
Fuel Type:
Unleaded gasoline (typically 87-91 octane recommended)
Fuel Mixture:
Pre-mix (gasoline and 2-stroke oil ratio specified in manual, often 20:1 or 32:1 depending on oil type).
Engine Oil Type:
Suzuki recommends specific 2-stroke engine oil. Manual will detail API classifications and specifications.
Oil Injection:
Yes, equipped with an oil injection system. Manual will detail oil type and tank capacity.
Oil Change Interval:
The manual will provide specific intervals for engine oil (pre-mix) and transmission oil changes, typically based on operating hours or mileage. Engine oil checks should be frequent.
Spark Plug Maintenance:
Regular inspection, cleaning, and gap adjustment are recommended. Replacement intervals will be detailed in the manual.
Chain Maintenance:
Frequent cleaning, lubrication, and tension adjustment are crucial for longevity and performance. The manual will specify the correct chain slack.
Brake Maintenance:
Regular inspection of brake pads, discs, and fluid levels. Brake bleeding procedures and fluid replacement intervals will be in the manual.
Coolant Type:
The manual will specify a high-quality ethylene glycol-based antifreeze coolant mixture (typically 50/50).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid is typically recommended. The manual will confirm the precise specification.
Common Issues:
Worn clutch plates due to aggressive riding, carburetor jetting sensitivity to altitude and temperature, premature wear on suspension bushings, CDI unit failures (less common but possible).
Top End Rebuilds:
Due to the two-stroke nature and performance focus, top-end rebuilds (piston and rings) are a common maintenance item for heavily used units. The manual provides detailed instructions.