1987-1990 Suzuki LT500R QuadZilla Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: LT500R QuadZilla Vehicle Type: All-Terrain Vehicle (ATV) Codes Production Code Range: LT500R (1987), LT500RJ (1988), LT500RK (1989), LT500RL (1990) Generation Model Years Covered:...

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Typ: Atv

Anbieter:

Art.-Nr: 43721

Stichworte: 1987 1988 1989 1990 ATV LT500R QuadZilla Powersports Quadzilla Suzuki

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT500R QuadZilla

Vehicle Type:

All-Terrain Vehicle (ATV)

Codes

Production Code Range:

LT500R (1987), LT500RJ (1988), LT500RK (1989), LT500RL (1990)

Generation

Model Years Covered:

1987-1990

👋 Introduction

Market Position

Target Audience:

Owners of 1987-1990 Suzuki LT500R QuadZilla seeking to perform maintenance, repairs, and restoration.

Competitive Analysis

Value Proposition:

Provides dealership-level technical information at a fraction of the cost, enabling DIY repairs and maintenance.

Key Features

Manual Attributes:

Includes detailed diagrams, part schematics, torque specifications, and troubleshooting guides for comprehensive repair.

Model Coverage:

Covers the entire 1987-1990 production run of the LT500R QuadZilla, including specific updates for model years 88, 89, and 90.

📋 Manual Details

Coverage Areas

Sections Covered:

General Information, Periodic Maintenance and Tune-Up Procedures, Engine, Cooling System, Fuel Systems, Electrical System, Chassis, Service Information, Appendix, Model-Specific Updates (LT500RJ, LT500RK, LT500RL)

Page Count

Total Pages:

Manual Type

Type:

Official Full Workshop Service and Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete tear down and rebuild, internal components, lubrication, cooling, fuel delivery, ignition

Chassis:

Frame, suspension (front and rear), steering, wheels, tires, brakes

Electrical System:

Ignition system, charging system, lighting, wiring diagrams, troubleshooting electrical faults

Fuel System:

Carburetor adjustment and rebuilding, fuel tank, fuel lines, fuel pump (if applicable)

Procedures Included

Maintenance:

Periodic maintenance, tune-up procedures, fluid changes, filter replacements, lubrication schedules

Repair:

Complete tear down and rebuild of all major components, component-specific repairs

Troubleshooting:

Diagnostic procedures for common problems, error code interpretation (if applicable)

Rebuild:

Detailed instructions for engine, transmission, and other major component rebuilds

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to full engine and chassis overhauls. Includes factory-level procedures and specifications.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, ensuring clarity of text and diagrams

Print Quality

Printability:

All pages are printable without restriction

Binding Type

Delivery Method:

Instant download link provided after purchase completion

Paper Type

Software Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, single-cylinder

Displacement:

499cc (exact value may vary slightly by year)

Cooling System:

Liquid-cooled

Performance

Bore X Stroke:

Specific values available within the manual

Compression Ratio:

Specific values available within the manual

Fuel System

Carburetor Model:

Likely a Mikuni VM series, specific model and jetting details in manual

Fuel Type:

Leaded or Unleaded gasoline with appropriate 2-stroke oil mixture (details in manual)

🔧 Transmission

Standard

Transmission Type:

6-speed sequential manual with a separate clutch system

Features

Drive Type:

Shaft drive (rear-wheel drive)

📐 Dimensions

Exterior

Length:

Specific dimensions available in the manual

Width:

Specific dimensions available in the manual

Height:

Specific dimensions available in the manual

Weights

Dry Weight:

Specific weight details available in the manual (typically around 370-380 lbs)

Fuel Capacity:

Specific capacity available in the manual (typically around 3.2 gallons)

🛡️ Safety Features

Ratings

Atv Safety Considerations:

Manual includes information on safe operation, but ATVs are inherently off-road vehicles with associated risks. Emphasizes protective gear.

💡 Technology Features

Infotainment

Atv Technology Era:

Reflects the technology of the late 1980s; primarily focused on mechanical and basic electrical systems. No digital infotainment.

Driver Assistance

Atv Features:

No electronic driver assistance features. Focus is on mechanical performance and rider control.

🔧 Maintenance

Service Intervals

Oil Change:

Specific intervals for engine oil and transmission oil changes detailed within the manual based on operating hours or mileage.

Spark Plug Maintenance:

Recommended service intervals for checking, cleaning, and replacing spark plugs.

Fluid Specifications

Engine Oil Type:

Manual specifies the correct type of 2-stroke oil for mixing with fuel and potentially separate transmission oil type.

Coolant Type:

Details on the correct type and mixture ratio for the liquid-cooled engine's coolant.

Known Issues

Common Problems:

Manual addresses common wear items and potential issues such as carburetor tuning, ignition system faults, and top-end wear, providing solutions.

Troubleshooting Guides:

Extensive troubleshooting section for diagnosing and resolving performance issues, starting problems, and component failures.

📚 Vehicle History

Brand Heritage

Suzuki Atv Legacy:

Suzuki has a long history of producing high-performance off-road vehicles, with the QuadZilla being a flagship model in its era.

Model Evolution

Lt500R Development:

The LT500R was a significant evolution, building on previous Suzuki ATV designs with a powerful two-stroke engine for competitive performance.

Production

Manufacturing Period:

Produced from 1987 to 1990, representing a key era in ATV development.

🏆 Awards & Recognition

Recognitions

Model Reputation:

The LT500R QuadZilla was renowned for its power and performance, making it a popular choice for racing and aggressive trail riding in its era.