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Mercedes Benz 124 SEDAN 300E 2.6L 1987-1992 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 124 Sedan Model Variant: 300E 2.6L Production Years Covered: 1987-1992 Chassis Code: W124 Generation Generation Designation: First Generation (W124) Codes Engine Code Prefix:...
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Mercedes Benz 124 SEDAN 300E 2.6L 1987-1992 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
124 Sedan
Model Variant:
300E 2.6L
Production Years Covered:
1987-1992
Chassis Code:
W124
Generation
Generation Designation:
First Generation (W124)
Codes
Engine Code Prefix:
M103
👋 Introduction
Market Position
Positioning:
The Mercedes-Benz W124 series represented a significant evolution for the brand, offering unparalleled build quality, comfort, and technological advancement for its era. The 300E 2.6L was a popular mid-range model, appreciated for its smooth inline-six engine and robust construction.
Competitive Analysis
Competitors:
Competed directly with luxury sedans from BMW (e.g., 525i), Audi (e.g., 100), and Lexus (e.g., ES 250).
Key Features Vehicle
Design Philosophy:
Engineered for durability, safety, and refinement. Aerodynamically efficient design for its time.
Key Features Manual
Value Proposition:
Essential resource for owners and independent mechanics seeking to maintain and repair the Mercedes-Benz 124 Sedan 300E 2.6L, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Body & Chassis Systems
Diagnostic Coverage:
Troubleshooting and Fault Diagnosis
Component Coverage:
Engine, Transmission, Drivetrain, Suspension, Brakes, Steering, HVAC, Electrical Systems, Fuel System, Exhaust System, Body Panels, Interior Trim
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M103.980), Fuel Injection (Bosch KE-Jetronic), Ignition System, Cooling System, Lubrication System, Exhaust System, Transmission (4-speed automatic or 5-speed manual), Differential, Axles
Chassis And Suspension:
Front Suspension (MacPherson struts, independent), Rear Suspension (Independent, multi-link), Steering System (Recirculating ball, power assisted), Braking System (Front ventilated discs, rear discs, ABS)
Electrical Systems:
Battery, Charging System, Starter Motor, Lighting System, Ignition Switch, Fuses, Relays, Engine Control Unit (ECU), Instrument Cluster, Power Windows, Power Locks, Sunroof, Wiper System, Washer System, Cruise Control (optional), Climate Control System
Body And Interior:
Body Construction, Exterior Panels, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim, Seats, Dashboard, Climate Control Vents, Audio System (factory)
Procedures Included
Maintenance:
Oil Change, Filter Replacement (Oil, Air, Fuel), Spark Plug Replacement, Coolant Flush, Brake Fluid Change, Power Steering Fluid Change, Transmission Fluid Change, Differential Fluid Change, Belt Inspection and Replacement, Wiper Blade Replacement, Tire Rotation and Balancing
Repair And Overhaul:
Engine Removal and Installation, Cylinder Head Gasket Replacement, Piston and Connecting Rod Service, Crankshaft and Bearing Service, Valve Train Service, Fuel Injector Testing and Replacement, Fuel Pump Service, Ignition Coil Replacement, Distributor Service, Radiator Replacement, Water Pump Replacement, Thermostat Replacement, Transmission Overhaul, Differential Service, Drive Axle Replacement, CV Joint Service, Shock Absorber and Strut Replacement, Brake Pad and Rotor Replacement, Brake Caliper Service, Power Steering Pump Replacement, Steering Gearbox Service, HVAC Component Replacement (Compressor, Evaporator, Condenser, Blower Motor), Electrical Component Testing and Replacement (Alternator, Starter, ECU, Sensors)
Troubleshooting:
Diagnostic trouble codes (if applicable), symptom-based diagnostics, electrical circuit tracing, fuel system pressure testing, ignition system testing, emission control system diagnostics
Technical Depth
Depth:
Comprehensive; covers basic to advanced repairs, including full engine and transmission overhauls, electrical system diagnostics, and bodywork procedures.
Detail Level:
Detailed step-by-step instructions with torque specifications, diagrams, and illustrations.
📊 Manual Specifications
File Format
Quality:
High-resolution, clear text and images.
Searchability:
Searchable PDF for quick access to information.
Print Quality
Printability:
Printable for physical use in a workshop environment.
Binding Type
Binding Type Digital:
N/A (Digital PDF)
Paper Type
Paper Type Digital:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M103.980
Engine Type:
Inline-6 Cylinder, SOHC (Single Overhead Camshaft)
Displacement:
2597 cc (2.6 Liters)
Bore X Stroke:
82.0 mm x 80.5 mm
Compression Ratio:
9.2:1
Performance
Horsepower Net:
160 hp @ 5700 rpm
Torque Net:
177 lb-ft (240 Nm) @ 4400 rpm
Fuel System
Fuel Injection:
Bosch KE-Jetronic Mechanical Fuel Injection with Electronic Control
Fuel Type:
Unleaded Gasoline (Octane rating may vary by region, typically 91 RON or higher recommended)
Cooling System
Cooling Type:
Liquid Cooled
Lubrication System
Oil Capacity:
7.5 Liters (with filter)
Recommended Oil Viscosity:
SAE 10W-30 or 10W-40 (depending on ambient temperature)
🔧 Transmission
Standard
Type Standard:
4-Speed Automatic Transmission (722.3XX series)
Optional
Type Optional:
5-Speed Manual Transmission (G5/24)
Features
Automatic Features:
Lock-up torque converter, 'Economy' and 'Sport' shift modes.
Fluid Specifications
Automatic Transmission Fluid:
MB 236.1 Specification (e.g., ATF Dexron II/III)
Fluid Capacity
Automatic Transmission Capacity:
Approx. 8.0 Liters (dry fill)
📐 Dimensions
Exterior
Length:
4740 mm (186.6 in)
Width:
1740 mm (68.5 in)
Height:
1430 mm (56.3 in)
Wheelbase:
2800 mm (110.2 in)
Weights
Curb Weight Approx:
1520 kg (3351 lbs) for automatic transmission
Gross Vehicle Weight Rating:
Not specified, typically around 2000 kg
🛡️ Safety Features
Ratings
Crash Test Notes:
While formal government crash test ratings (like NHTSA or Euro NCAP) were less standardized in the late 1980s/early 1990s, the W124 was renowned for its robust 'cage' structure and energy-absorbing crumple zones, considered extremely safe for its era.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver's side airbag optional or standard depending on late production and market. Check specific vehicle for confirmation.
Seatbelts:
Front and rear seat belts, pre-tensioners for front belts on some models.
Structural Integrity:
High-strength steel body, reinforced passenger compartment, energy-absorbing steering column.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, often with upgraded speaker systems for the era. Optional CD changer.
Driver Assistance
Cruise Control:
Optional Tempomat cruise control system.
Climate Control:
Manual or optional automatic climate control (Thermatic/Thermotronic) for precise cabin temperature management.
Connectivity
Connectivity Features:
Limited by era; no integrated Bluetooth or smartphone connectivity. Antennas for radio reception.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 - 15,000 km (6,000 - 9,000 miles) or annually, whichever comes first, using synthetic oil.
Filter Replacement Interval:
Oil filter with every oil change; Air filter and Fuel filter every 30,000 - 50,000 km (18,000 - 30,000 miles).
Coolant Flush Interval:
Every 2-3 years or 50,000 km (30,000 miles).
Brake Fluid Change Interval:
Every 2 years, regardless of mileage.
Transmission Fluid Interval:
Every 60,000 - 80,000 km (36,000 - 48,000 miles).
Fluid Specifications
Engine Coolant:
MB-approved coolant (e.g., G05 specification) mixed with distilled water (50/50 ratio).
Power Steering Fluid:
MB Power Steering Fluid (MB 236.3 Specification) or Pentosin CHF 11S.
Known Issues
Wiring Harness:
Biodegradable insulation on some early wiring harnesses can degrade over time, leading to electrical faults.
Fuel Distributor O-Rings:
O-rings on the fuel distributor can degrade, causing fuel leaks or starting issues.
Headlight Switch:
Common failure point, leading to malfunctioning headlights or taillights.
Subframe Mounts:
Rubber mounts for the subframe can wear out, causing knocking noises or vibrations.
Window Regulators:
Plastic components in window regulator mechanisms can become brittle and break.
Part Numbers
Oil Filter Example:
Mann Filter W102/2 or Mercedes-Benz Part # 103 180 01 09
Air Filter Example:
Mann Filter C2572 or Mercedes-Benz Part # 103 094 05 04
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and durability, dating back to the earliest automobiles.
Model Evolution
W124 Introduction:
The W124 series was introduced in 1984/1985 as the successor to the W123. It was designed by Bruno Sacco and featured a more modern, aerodynamic, and sophisticated design.
W124 Variants:
Included Sedan, Coupe, Convertible, and Wagon (T-model) body styles, with various engine displacements (2.0L to 3.0L gasoline, diesel, and turbo-diesel).
Production
Production Period:
W124 production ran from 1984 to 1995/1997 (depending on body style and market), with the 300E 2.6L specifically produced from 1986 to 1992.
Manufacturing Locations:
Primarily manufactured in Germany.
🏆 Awards & Recognition
Recognitions
Build Quality Recognition:
The W124 series is widely regarded as one of the most over-engineered and durable Mercedes-Benz models ever produced, earning accolades for its exceptional build quality and longevity.
Ratings
Consumer Reports Legacy:
Often ranked highly by consumer publications for reliability and owner satisfaction in its segment.
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