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Yamaha TZR 125 1987-1993 Workshop Service Repair Manual

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The TZR 125, produced between 1987 and 1993, represents a significant entry in the sportbike segment, embodying a commitment to performance and engineering. This first-generation model, identified by its 2RH...
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Yamaha TZR 125 1987-1993 Workshop Service Repair ManualYamaha TZR 125 1987-1993 Workshop Service Repair ManualYamaha TZR 125 1987-1993 Workshop Service Repair ManualYamaha TZR 125 1987-1993 Workshop Service Repair Manual
The TZR 125, produced between 1987 and 1993, represents a significant entry in the sportbike segment, embodying a commitment to performance and engineering. This first-generation model, identified by its 2RH engine code, features a potent two-stroke, liquid-cooled, single-cylinder engine with a displacement of 124.7 cc, delivering approximately 25-30 horsepower. Its design prioritizes agility and a sporty riding experience, incorporating a 6-speed transmission, wet multi-plate clutch, and chain final drive. The TZR 125 is recognized for its advanced technology for its time, including reed valve induction and an autolube system, making it a capable and engaging machine for enthusiasts. This comprehensive workshop service repair manual provides extensive information for the TZR 125, covering all variants from 1987 to 1993. It is meticulously designed to assist both do-it-yourself enthusiasts and experienced mechanics in maintaining and repairing the vehicle. The manual details procedures for engine mechanical and electrical systems, fuel and emission control, suspension, clutch, transmission, brakes, and bodywork, including electrical components. With step-by-step instructions, detailed illustrations, wiring diagrams, and troubleshooting guidance, this high-quality, authoritative resource ensures proper upkeep and operational integrity of your TZR 125.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TZR 125
Generation:
1st Generation (2RH)
Production Years:
1987-1993
Codes
Engine Codes:
2RH
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Value Proposition:
Inexpensive way to keep the vehicle working properly; comprehensive repair and service information
Competitive Analysis
Manual Quality:
High-quality, detailed, and authoritative
Key Features
Instruction Style:
Numbered instructions, detailed substeps, cautions and warnings
Visual Aid Quality:
Detailed illustrations, drawings, and photos
Navigation:
Numbered table of contents for quick access
📋 Manual Details
Coverage Areas
Covered Years:
1987, 1988, 1989, 1990, 1991, 1992, 1993
Model Variants:
TZR 125 (all variants within the specified years)
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but implied to be comprehensive for all systems)
Manual Type
Type:
Workshop Service Repair Manual (Factory Service Repair Manual)
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (Comprehensive
Engine Electrical:
Yes (Includes diagnostics and wiring diagrams
Emission Control:
Yes
Fuel System:
Yes (Carburetor, fuel lines, etc.)
Suspension:
Yes (Front forks, rear shock, adjustments)
Clutch:
Yes (Operation, maintenance, repair)
Transmission:
Yes (Manual Transaxle System)
Driveshaft Axle:
Yes
Steering:
Yes
Brakes:
Yes (Front and rear systems)
Body Interior Exterior:
Yes (Bodywork, panels, fairings, interior components)
Body Electrical:
Yes (Lighting, switches, accessories)
Restraint System:
Yes (Seat belts, if applicable, or related safety components)
Procedures Included
Maintenance:
Yes (Routine checks, adjustments, fluid changes)
Troubleshooting:
Yes (Integrated with electrical service procedures)
Repair:
Yes (Step-by-step instructions for component repair and replacement)
Diagnostics:
Yes (Especially for electrical systems)
Disassembly Reassembly:
Yes (Implied by step-by-step instructions and detailed illustrations)
Technical Depth
Depth:
Comprehensive (Suitable for both DIY and experienced mechanics)
Documentation Type:
Detailed illustrations, diagrams, wiring schematics, specifications
📊 Manual Specifications
File Format
Format:
PDF
Viewing Requirements:
Adobe PDF Reader
Print Quality
Printability:
Fully Printable (Individual pages)
Zoom Capability:
Yes (Zoom In/OUT)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Delivery
Delivery Method:
Instant Download
Requirements
Unzipping Software:
WinZip (or equivalent)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, liquid-cooled, single-cylinder
Displacement:
124.7 cc
Bore X Stroke:
56.4 mm x 50.0 mm
Compression Ratio:
7.0:1 (approximate, may vary by market)
Power Output:
Approx. 25-30 hp @ 8,500 rpm (Varies by market and specific model year)
Torque:
Approx. 2.2 kgf-m @ 8,000 rpm (Varies by market)
Fuel System
Carburetor Type:
Mikuni VM28SS (or similar)
Fuel Delivery:
Carburetor with reed valve induction
Fuel Type:
Unleaded gasoline
Oil Mixing:
Autolube (Premix or separate oil injection system)
🔧 Transmission
Standard
Type:
6-speed constant mesh, sequential
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Detailed ratios available within the manual
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1,990 mm (78.3 in)
Width:
Approx. 710 mm (28.0 in)
Height:
Approx. 1,140 mm (44.9 in)
Wheelbase:
Approx. 1,340 mm (52.8 in)
Weights
Dry Weight:
Approx. 126 kg (278 lbs)
Wet Weight:
Approx. 138 kg (304 lbs)
🛡️ Safety Features
Ratings
Safety Standards:
Compliant with contemporary motorcycle safety regulations of the era
Active Features
Brakes Front:
Disc brake (Hydraulically actuated)
Brakes Rear:
Drum brake (Mechanically actuated)
Passive Features
Lighting:
Halogen headlight, taillight, turn signals
💡 Technology Features
Infotainment
Infotainment System:
N/A (Vehicle is from an era without modern infotainment systems)
Driver Assistance
Driver Assistance Features:
N/A (Vehicle is from an era without modern driver assistance systems)
Connectivity
Connectivity Options:
N/A (Vehicle is from an era without modern connectivity)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals
Spark Plug Replacement:
Refer to manual for specific mileage/time intervals
Chain Lubrication Adjustment:
Regularly (Refer to manual)
Fluid Specifications
Engine Oil Type:
2-stroke pre-mix oil (Specific API/JASO classification in manual)
Coolant Type:
Ethylene glycol-based antifreeze (Refer to manual for mixture ratio)
Brake Fluid Type:
DOT 3 or DOT 4 (Refer to manual)
Transmission Oil Type:
Yamalube Gear Oil (or equivalent) - Specific viscosity in manual
Known Issues
Carburetor Cleaning:
Common due to age and potential fuel gumming
Power Valve Maintenance:
Can seize or become carboned up if not serviced regularly
Electrical Connections:
Corrosion or loose connections can cause intermittent faults
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company
Motorcycle Segment:
Sportbike / Performance
Model Evolution
Tzr Series Introduction:
The TZR line built on Yamaha's racing heritage, featuring advanced two-stroke technology and sporty design.
Production
Manufacturing Location:
Japan (Primary)
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
None specifically documented as awards, but recognized for its performance in its class during its production era.
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