Vehicle Segment:
Compact SUV / Off-road Utility Vehicle
Target Audience:
Enthusiasts seeking robust, capable, and simple off-road vehicles; budget-conscious buyers looking for durable utility.
Key Competitors:
Suzuki Samurai, Jeep Wrangler (early models), Toyota Hilux Surf (early models), Mitsubishi Pajero/Montero (early models).
Drivetrain Capability:
Body-on-frame construction, selectable 4WD (often with low-range gearing), solid axles (rear, often front too), designed for off-road prowess and utility.
Simplicity And Durability:
Known for its straightforward mechanicals, making it relatively easy to maintain and repair, contributing to its longevity.
Versatility:
Often available in different body styles (hardtop, soft-top, pickup), catering to various utility and recreational needs.
Engine Mechanical:
Detailed disassembly, inspection, and reassembly procedures for cylinder head, blocks, pistons, connecting rods, crankshafts, camshafts, valve trains, and timing components.
Engine Fuel System:
Carburetor systems (various models), fuel injection systems (if applicable), fuel pump, fuel filter, and fuel lines.
Engine Cooling System:
Radiator, fan, water pump, thermostat, hoses, and coolant specifications.
Engine Lubrication System:
Oil pump, oil filter, oil pan, oil specifications, and lubrication points.
Engine Electrical System:
Ignition system (distributor, coil, spark plugs), starter motor, alternator, battery, wiring diagrams, fuses, and relays.
Transmission Manual:
Clutch system, gearbox disassembly, assembly, gear shift mechanisms, and fluid specifications.
Transmission Automatic:
Internal components, torque converter, valve body, and fluid specifications (if applicable to certain trims/engines).
Drivetrain 4Wd:
Transfer case operation and repair, front and rear axle assemblies, drive shafts, U-joints, and hubs.
Suspension System:
Front and rear suspension components (leaf springs, shock absorbers, control arms, bushings), alignment specifications.
Steering System:
Steering column, steering gear box, power steering pump and system (if equipped), tie rods, and steering linkage.
Brake System:
Front and rear brake types (drum/disc), master cylinder, brake lines, calipers/wheel cylinders, brake fluid specifications, and bleeding procedures.
Body Electrical:
Lighting system, wipers, washers, horn, power windows/locks (if equipped), interior lighting, and instrument cluster.
Body And Frame:
Body panel removal and installation, door mechanisms, interior trim, seat adjustments, chassis specifications.
Heating And Air Conditioning:
HVAC system components, blower motor, heater core, A/C compressor, refrigerant, and operation.
Emissions Control:
Catalytic converter, EGR system, and emission control devices relevant to the model years.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, and general inspections.
Troubleshooting Diagnostics:
Systematic diagnostic procedures for common drivability issues, electrical faults, and mechanical problems.
Component Repair:
Detailed step-by-step instructions for removing, repairing, and reinstalling major and minor vehicle components.
Major Overhaul:
Guidelines for engine and transmission overhauls, including component measurements and tolerances.
Electrical Troubleshooting:
Use of wiring diagrams for diagnosing and repairing electrical circuits and components.
Specifications And Tolerances:
Torque values, clearances, measurements, and other critical technical data for proper assembly and adjustment.
Depth Of Coverage:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers detailed diagnostics, component replacement, and major repairs.
Engine Family:
Daihatsu F-series (e.g., F50, F60, F80, F100, F200)
Common Engine Displacement:
1.3L (1300cc) and 1.6L (1600cc) inline-4 cylinders
Engine Layout:
Inline-4, typically SOHC
Horsepower Range:
Approximately 65-95 hp (depending on specific engine and market)
Torque Range:
Approximately 80-115 lb-ft (depending on specific engine and market)
Fuel Delivery:
Primarily Carburetor (e.g., Aisan, Mikuni), with some later models potentially having fuel injection.
Recommended Fuel:
Unleaded Gasoline (Octane rating typically 87 or higher)
Engine Oil Change:
Every 3,000-5,000 miles or 3-6 months, whichever comes first (depending on usage and oil type).
Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 15,000-30,000 miles or annually.
Spark Plug Replacement:
Every 20,000-30,000 miles (depending on plug type).
Transmission Fluid Change:
Every 30,000-60,000 miles (manual and automatic, consult specific manual for exact interval).
Coolant Flush And Replace:
Every 2-3 years or 30,000-50,000 miles.
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended (check manual for ambient temperature suitability).
Engine Oil Capacity:
Approx. 3.5 - 4.0 liters (with filter, depending on engine variant).
Transmission Fluid Type Manual:
GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Type Automatic:
Dexron II or equivalent.
Coolant Type:
Ethylene glycol-based, pre-mixed 50/50 with distilled water. Green or orange color depending on formulation.
Brake Fluid Type:
DOT 3 or DOT 4.
Carburetor Tuning:
Carburetors can be sensitive to age and require regular adjustment/cleaning for optimal performance and fuel economy.
Rust And Corrosion:
As with many vehicles of this era, especially those used off-road or in humid climates, rust can be a concern, particularly on the chassis, body panels, and around wheel wells.
Suspension Bushings:
Worn suspension bushings (leaf spring eyes, control arm bushings) can lead to a rougher ride and alignment issues.
4Wd System Maintenance:
Regular lubrication and inspection of the transfer case and axle components are crucial to prevent wear.
Heater Core:
Potential for heater core leaks or blockages, affecting cabin heating.
