Alfa Romeo 33 1987 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: 33 Year: 1987 Codes Chassis Code: Series 2 (907) 👋 Introduction Market Position Segment: Compact family car / Hatchback Brand Perception: Sporty,...

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Art.-Nr: 451698

Stichworte: 1987 33 Alfa Romeo Car

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Beschreibung

🏷️ Basic Information

Identification

Make:

Alfa Romeo

Model:

Year:

Codes

Chassis Code:

Series 2 (907)

👋 Introduction

Market Position

Segment:

Compact family car / Hatchback

Brand Perception:

Sporty, driver-focused, Italian styling

Competitive Analysis

Key Competitors 1987:

Volkswagen Golf, Ford Escort, Opel Kadett/Vauxhall Astra, Peugeot 309

Key Features

Engine Layout:

Front-wheel drive with transversely mounted Boxer engines

Body Styles:

3-door and 5-door hatchback, later sedan (33)'s predecessor, Alfasud, was known for its saloon body.

Unique Selling Points:

Distinctive Italian design, engaging driving dynamics, Boxer engine character

📋 Manual Details

Coverage Areas

All Models Trims Engines Transmissions:

Page Count

Estimated Pages:

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Comprehensive (including Boxer engine specifics)

Engine Management Fuel:

Carburetor (Dell'Orto/Weber) and early fuel injection systems

Ignition System:

Distributor-based ignition systems

Cooling System:

Radiator, thermostat, fan, coolant circulation

Lubrication System:

Oil pump, oil filter, oil passages, oil type specifications

Transmission Manual:

Gearbox (5-speed), clutch operation, removal and installation

Transmission Automatic:

Optional automatic transmission (if applicable, coverage may vary)

Drivetrain:

Front-wheel drive, driveshafts, CV joints

Suspension Front:

MacPherson strut, wishbones, anti-roll bar

Suspension Rear:

Trailing arms, coil springs, shock absorbers

Steering System:

Rack and pinion, steering column, power steering (if equipped)

Braking System:

Front discs, rear drums/discs, hydraulic system, brake bleeding

Electrical System Charging:

Alternator, voltage regulator, battery

Electrical System Starting:

Starter motor, ignition switch

Lighting System:

Headlights, taillights, interior lighting, wiring diagrams

Instrumentation:

Dashboard gauges, warning lights, sensor diagnostics

Body Exterior:

Body panels, doors, hood, trunk, glass, trim

Body Interior:

Seats, carpets, dashboard, trim panels

HVAC System:

Heating, ventilation, air conditioning (if equipped)

Body Electronics:

Wipers, horn, central locking (if equipped)

Procedures Included

Routine Maintenance:

Oil change, filter replacement, spark plug replacement, fluid checks

Troubleshooting Diagnostics:

Systematic fault finding, common problems and solutions

Engine Overhaul:

Complete engine rebuild procedures, component specifications

Transmission Repair:

Gearbox disassembly, inspection, and reassembly

Brake System Repair:

Disc/drum replacement, caliper/cylinder servicing, line replacement

Suspension Component Replacement:

Strut, ball joint, bushing, shock absorber replacement

Electrical Component Testing:

Testing alternators, starter motors, sensors, switches

Bodywork Repair:

Panel alignment, rust repair (general guidelines), trim fitting

HVAC Repair:

Component replacement (blower motor, condenser, evaporator), refrigerant handling (general)

Wiring Diagrams:

Detailed electrical schematics for various systems

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine/transmission rebuilds)

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Likely (depending on original scan quality)

Printable:

Print Quality

Quality:

Digital (original source quality dependent)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally aspirated Boxer (Flat) 4-cylinder

Displacement Options:

1.3L, 1.4L, 1.5L, 1.7L (various configurations for 1987 model year)

Engine Code Example:

AR301xx series (for Boxer engines)

Performance

Horsepower Range:

Approx. 75-115 hp (depending on engine variant)

Torque Range:

Approx. 110-150 Nm (depending on engine variant)

Fuel System

Fuel Delivery:

Twin-choke downdraft carburetors (e.g., Dell'Orto FZD, Weber IDF) or early Bosch L-Jetronic fuel injection on some variants.

Fuel Type:

Unleaded Petrol (as per 1987 regulations, manual will specify octane rating)

Engine Features

Timing Belt Chain:

Timing belt driven camshafts (often requiring specific tensioner adjustment)

Engine Cooling:

Liquid-cooled

🔧 Transmission

Standard

Type:

5-speed Manual Transaxle

Optional

Type:

3-speed Automatic (less common)

Features

Clutch Type:

Hydraulically operated single dry plate clutch

📐 Dimensions

Exterior

Body Styles:

3-door and 5-door hatchback

Length:

Approx. 3950-4050 mm (depending on variant)

Width:

Approx. 1640-1670 mm

Height:

Approx. 1370-1420 mm

Weights

Curb Weight:

Approx. 950-1100 kg (depending on variant and equipment)

🛡️ Safety Features

Ratings

Crash Test Results:

No formal ANCAP/Euro NCAP ratings for this era. Safety standards of the time applied.

Active Features

Brakes:

Front ventilated discs, rear drums (standard) or discs (optional/performance variants)

Steering:

Responsive rack and pinion steering

Passive Features

Seatbelts:

Standard front seatbelts (likely non-retracting on base models), rear seatbelts

Body Structure:

Reinforced passenger cell (typical for European cars of the era)

💡 Technology Features

Infotainment

Radio:

Optional aftermarket or factory-fit radio/cassette player

Driver Assistance

Optional Anti-lock Braking System (ABS) on some higher-specification models.

Connectivity

None:

No modern connectivity features (Bluetooth, USB, etc.)

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000 - 7,500 km or 6-12 months (check manual for exact recommendation)

Timing Belt Replacement:

Typically every 40,000 - 60,000 km or 3-4 years (critical interval)

Fluid Specifications

Engine Oil:

API SG or SF, SAE 10W-40 or 15W-40 (check manual for specific viscosity based on climate)

Coolant:

Ethylene glycol-based antifreeze, typically 50/50 mix with distilled water

Brake Fluid:

DOT 3 or DOT 4 brake fluid

Transmission Fluid Manual:

API GL-4 SAE 75W-90 or 80W-90 gear oil

Known Issues

Rust:

Common issue, especially on sills, wheel arches, and floor pans. Underbody rust prevention is vital.

Carburetor Tuning:

Carburetors can require periodic adjustment and cleaning for optimal performance.

Suspension Bushings:

Wear in rubber bushings leading to vague handling and knocking noises.

Electrical Connections:

Corrosion or degradation of electrical connectors, particularly grounding points.

Engine Mounts:

Wear in engine mounts can lead to increased vibration.

📚 Vehicle History

Brand Heritage

Manufacturer:

Alfa Romeo S.p.A., Italy

Model Evolution

Predecessor:

Alfa Romeo Alfasud (the 33 is considered its spiritual successor)

Generation Name:

Series 2 (907) - facelifted model

Production

Production Years:

1983-1995 (Alfa 33), 1987 represents a significant facelift for the Series 2.

Manufacturing Locations:

Italy (primarily Pomigliano d'Arco)

🏆 Awards & Recognition

Recognitions

Historical Acclaim:

Praised for handling and driving engagement, though build quality and reliability were sometimes criticized compared to German contemporaries.