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Cagiva T4 350 500 1987 Service Repair Manual

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This manual covers the T4 350 and T4 500 models from the 1987 model year. These motorcycles are known for their diverse range, including capable dual-sport and adventure touring machines...
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Cagiva T4 350 500 1987 Service Repair Manual
This manual covers the T4 350 and T4 500 models from the 1987 model year. These motorcycles are known for their diverse range, including capable dual-sport and adventure touring machines like the T4 series. These models offered versatile performance suitable for both on-road and off-road riding, reflecting a heritage in performance and innovative design. The T4 series represented a commitment to the adventure touring segment during the late 1980s. This comprehensive Service and Repair Manual provides extensive guidance for maintaining and repairing your T4. It includes detailed procedures for engine (350cc and 500cc variants), transmission, electrical systems, chassis, suspension, and bodywork. Within its hundreds of pages, you will find information on routine maintenance, engine rebuilds, troubleshooting, and component replacement. The manual is designed to assist owners and professional mechanics alike in ensuring the optimal performance and longevity of their T4 motorcycles, offering critical repair information in multiple languages.
🏷️ Basic Information
Identification
Make:
Cagiva
Model:
T4
Model Variant:
350/500
Year:
1987
Codes
Product Code:
Cagiva_T4_350_500_1987_SRM
👋 Introduction
Market Position
Target Audience:
Owners of Cagiva T4 350 and T4 500 motorcycles, ranging from hobbyist mechanics to professional workshops.
Competitive Analysis
Value Proposition:
Provides immediate, comprehensive, and multi-language access to critical repair information, saving time and money on diagnostics and repairs.
Key Features
Content Highlight:
Hundreds of pages of detailed procedures, illustrations, warnings, and numbered instructions for accurate repairs.
Digital Delivery:
Instant download after payment, eliminating shipping fees and delivery delays.
📋 Manual Details
Coverage Areas
Primary Coverage:
Cagiva T4 350 and T4 500 models for the 1987 model year.
Page Count
Estimated Pages:
Hundreds (specific count not provided in product information, but indicative of a comprehensive manual).
Manual Type
Type:
Service and Repair Manual
Language
Languages:
English, German, Italian, French
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair and maintenance procedures for both 350cc and 500cc engine variants, including assembly, disassembly, tuning, and component diagnostics.
Transmission:
Coverage of gearbox operation, maintenance, and repair for the models.
Electrical System:
Comprehensive troubleshooting, diagnostic procedures, and detailed wiring diagrams for the electrical system.
Chassis And Suspension:
Procedures for suspension, steering, brakes, and frame maintenance and repair.
Bodywork And Trim:
Information related to body panels, fairings, and trim components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (air, oil), spark plug service, chain adjustment, lubrication points, tire pressure checks.
Engine Rebuild:
Complete engine overhaul procedures, including piston, cylinder, crankshaft, valve train, and gasket replacement.
Troubleshooting:
Systematic fault diagnosis for common and uncommon issues across all major vehicle systems.
Component Replacement:
Step-by-step instructions for replacing various components, such as brake pads, clutch plates, cables, and electrical switches.
Technical Depth
Depth:
Suitable for both DIY enthusiasts and professional mechanics, covering everything from basic checks to complex engine and electrical system repairs.
📊 Manual Specifications
File Format
Compatibility:
Requires Adobe PDF Reader for viewing.
Print Quality
Printability:
Printable without restriction, allowing users to print specific sections as needed.
Binding Type
Digital Format Advantage:
Digital PDF format eliminates the risk of physical damage from oil or dirt, unlike traditional paper manuals.
Paper Type
Print Use Case:
Users can print only the relevant pages for a specific repair, keeping the main digital file clean.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely air-cooled, single-cylinder or parallel-twin engines (typical for Cagiva dual-sport/enduro of this era). Specific configuration (e.g., SOHC, DOHC) would be detailed in the manual.
Performance
Displacement 350:
Approximately 350cc (exact bore and stroke in manual).
Displacement 500:
Approximately 500cc (exact bore and stroke in manual).
Fuel System
Carburetion:
Details on carburetor type (e.g., Mikuni, Dell'Orto), jetting, float bowl adjustment, and synchronization would be included.
Maintenance
Valve Clearance:
Specific valve clearance specifications and adjustment procedures for both engine variants are crucial and covered.
Compression Test:
Procedures and specifications for performing compression tests to diagnose engine health.
🔧 Transmission
Standard
Gearbox Type:
Likely a multi-speed constant mesh gearbox with a manual clutch.
Features
Clutch Type:
Information on wet multi-plate clutch maintenance, adjustment, and replacement.
Maintenance
Transmission Oil:
Specifications for transmission oil type and capacity, along with change intervals.
📐 Dimensions
Exterior
Wheelbase:
Specific wheelbase dimensions for T4 350 and T4 500 models would be detailed in the manual.
Weights
Dry Weight:
Dry weight specifications for both 350 and 500cc models would be provided.
Fuel Capacity:
Fuel tank capacity for both models would be listed.
🛡️ Safety Features
Active Features
Braking System:
Details on front and rear brake systems, including hydraulic disc brake specifications, fluid type (e.g., DOT 4), and pad replacement procedures.
Passive Features
Lighting System:
Information on headlight, taillight, brake light, and turn signal bulb specifications and replacement.
💡 Technology Features
Infotainment
Instrumentation:
Basic analog instrumentation including speedometer, tachometer, odometer, and indicator lights for turn signals, high beam, and neutral.
Driver Assistance
ABS Or Traction Control:
Not applicable for 1987 models; these advanced electronic systems were not prevalent in motorcycles of this era.
Connectivity
Usb Or Bluetooth:
Not applicable; standard for its time.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, specific interval detailed in manual.
Spark Plug Replacement:
Intervals for spark plug inspection and replacement would be provided.
Fluid Specifications
Engine Oil Type:
Likely a SAE 10W-40 or 20W-50 motorcycle-specific oil meeting API or JASO standards. Exact specification in manual.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Potential wear on clutch plates, brake pads, suspension seals, and electrical connectors typical for bikes of this age.
Carburetor Tuning:
Carburetors may require periodic cleaning and synchronization for optimal performance.
📚 Vehicle History
Brand Heritage
Cagiva Origins:
Cagiva is an Italian motorcycle manufacturer known for its off-road and street motorcycles, often featuring innovative designs and engines derived from other manufacturers (e.g., Ducati, Husqvarna).
Model Evolution
T4 Series:
The T4 series represented Cagiva's foray into the dual-sport and adventure touring segment, offering versatile performance on and off-road.
Production
Manufacturing Era:
The 1987 models are part of the late 1980s production run, a period of growth and diversification for Cagiva.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the 1987 Cagiva T4 models are not readily documented, but Cagiva as a brand received recognition for its off-road racing heritage and performance bikes.
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