Cagiva T4-500 E 1987 Workshop Service Repair Manual

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Art.-Nr: 154838

Stichworte: 1987 Cagiva Motorcycle Motorcycles T4 T4-500 E

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Beschreibung

Introducing the 1987 T4-500 E, a dual-sport motorcycle renowned for its versatility and a legacy of performance-oriented Italian engineering. This model offered riders a capable machine for both on-road and off-road adventures, built upon a robust 500cc engine platform. Its design reflected a commitment to innovation within the dual-sport segment, providing a blend of power and agility characteristic of the era's premium offerings. This comprehensive Workshop Service Repair Manual is your definitive guide for the 1987 T4-500 E. Written in English, it covers all essential aspects of the vehicle, including detailed engine mechanical and electrical systems, fuel and emission control, suspension, clutch, transmission, steering, brakes, bodywork, and electrical systems. The manual provides in-depth maintenance procedures, diagnostic guidance, troubleshooting steps, and technical specifications, complete with illustrations and wiring diagrams, empowering owners and technicians to effectively maintain and repair this iconic motorcycle.

🏷️ Basic Information

Identification

Make:

Cagiva

Model:

T4-500 E

Year:

Codes

Chassis Code Range:

Likely specific to Cagiva's internal chassis numbering for the T4 series, but not explicitly provided in the product information.

Engine Code Range:

Likely specific to Cagiva's engine designation for the 500cc unit used in this model, but not explicitly provided in the product information.

👋 Introduction

Market Position

Target Audience:

Do-it-yourself enthusiasts and professional mechanics seeking repair and service information for the 1987 Cagiva T4-500 E.

Value Proposition:

Inexpensive method to maintain vehicle functionality and provides a comprehensive source for repair and service information.

Competitive Analysis

Manual Type Advantage:

Offers factory-level detail for repair and maintenance, bridging the gap between owner's manuals and highly specialized technical documents.

Key Features

Documentation Richness:

Abundant with detailed illustrations, diagrams, wiring schematics, and step-by-step instructions.

Usability:

Printable pages, clear table of contents, and combined troubleshooting/wiring diagrams enhance user experience.

📋 Manual Details

Coverage Areas

General Information:

Included

Engine Mechanical:

Included

Engine Electrical:

Included

Emission Control System:

Included

Fuel System:

Included

Suspension System:

Included

Clutch System:

Included

Manual Transaxle:

Included

Automatic Transaxle:

Included

Driveshaft Axle:

Included

Steering System:

Included

Brake System:

Included

Body Interior Exterior:

Included

Body Electrical System:

Included

Restraint System:

Included

Page Count

Estimated Page Count:

Not explicitly stated, but inferred to be comprehensive for a workshop service repair manual.

Manual Type

Primary Manual Type:

Workshop Service Repair Manual

Secondary Manual Types:

Factory Service Repair Manual, Repair Manual, Service Manual

Language

Language:

English

Format

File Format:

Accessibility Features:

Zoom IN/OUT

Distribution Method:

Instant Download

Printing Capability:

Fully Printable

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Operating System Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle System, Driveshaft and Axle

Chassis:

Suspension System, Steering System, Brake System

Body And Electrical:

Body Interior and Exterior, Body Electrical System, Restraint System

Procedures Included

Maintenance:

Implied through detailed substeps and numbered instructions for repair procedures.

Diagnostics:

Troubleshooting and electrical service procedures are specifically mentioned.

Repair:

Step-by-step instructions for every repair procedure are a core feature.

Electrical Troubleshooting:

Combined with detailed wiring diagrams for ease of use.

Technical Depth

Diagnostic Depth:

Advanced diagnostics for electrical systems are covered, along with general troubleshooting.

Repair Depth:

Comprehensive coverage for every detail, suitable for both do-it-yourselfers and experienced mechanics, suggesting full rebuild procedures are included.

Documentation Elements:

Detailed illustrations, diagrams, wiring schematics, specifications, step-by-step instructions, notes, cautions, warnings, numbered instructions, figure numbers, numbered table of contents.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Printability:

High (fully printable, allowing users to print specific sections or the entire manual).

Binding Type

Binding Type:

Digital (N/A for the delivered file, but the printed version would be user-bound).

Paper Type

Paper Type:

Digital (N/A for the delivered file, but the printed version would typically be on standard workshop manual paper).

⚙️ Engine Specifications

Primary Engine

Engine Type:

Likely a four-stroke, single-cylinder or twin-cylinder engine, characteristic of Cagiva's dual-sport offerings of the era. Specific configuration (e.g., air-cooled/liquid-cooled) not provided.

Displacement:

500cc (as indicated by 'T4-500 E').

Performance

Horsepower:

Estimated to be in the range of 35-45 hp, typical for a 500cc dual-sport of the late 1980s. Exact figures not provided in product info.

Torque:

Not specified, but expected to provide adequate torque for off-road and street use.

Fuel System

Fuel Delivery:

Likely Carburetor(s), as electronic fuel injection was less common on this class of motorcycle in 1987. Specific carburetor model and settings would be detailed in the manual.

Ignition System:

Details would be covered, including spark plug type, gap, and ignition timing.

Maintenance

Valve Adjustment:

Procedures for checking and adjusting valve clearance are expected to be covered in detail.

🔧 Transmission

Standard

Transmission Type:

Manual Transaxle System (as listed in coverage areas), likely a multi-gear unit (e.g., 5 or 6-speed).

Optional

Transmission Variants:

Product description lists 'Automatic Transaxle System' as covered, which is unusual for a motorcycle of this era and displacement. This may refer to a specific variant or a misinterpretation in the product description. Typically, this segment would feature manual transmissions with a clutch.

Features

Clutch Type:

The manual covers the 'Clutch System', implying a manual clutch operation, likely wet multi-plate.

📐 Dimensions

Exterior

Type:

Dual-sport / Enduro motorcycle. Specific dimensions (length, width, height, seat height, ground clearance) would be found within the manual.

Weights

Dry Weight:

Typical for a 500cc dual-sport of this era would be around 150-170 kg. Exact figures would be in the manual.

Wet Weight:

Not specified, but would include fluids and fuel.

🛡️ Safety Features

Ratings

Safety Certifications:

Not applicable to manuals, but the manual would cover safety-related systems like braking and restraint.

Active Features

Braking System Type:

Covered in detail. Likely a combination of disc brakes front and rear, typical for a performance dual-sport.

Passive Features

Restraint System:

Manual coverage indicates it details any relevant safety features for the rider, though 'restraint' in a motorcycle context is unconventional and might refer to specific components or design elements.

💡 Technology Features

Infotainment

Infotainment Systems:

As a 1987 motorcycle, no advanced infotainment systems are expected. Focus is on mechanical and electrical systems.

Driver Assistance

Rider Assistance:

Basic rider assistance features would be limited to the design of the suspension, brakes, and ergonomics, all of which are detailed in the manual.

Connectivity

Connectivity Features:

None expected for this model year.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Specific intervals for engine oil and filter changes would be detailed. Typically every 3,000-5,000 km for motorcycles of this era.

Spark Plug Replacement:

Recommended replacement intervals for spark plugs would be provided.

Air Filter Cleaning Replacement:

Procedures and intervals for air filter maintenance would be included.

Fluid Specifications

Engine Oil Type:

Likely a 10W-40 or 20W-50 motorcycle-specific engine oil, conforming to API SG or similar standards. Exact viscosity and API rating would be specified.

Brake Fluid Type:

Typically DOT 3 or DOT 4 brake fluid for hydraulic systems. The manual would specify the exact type and replacement schedule.

Coolant Type:

If liquid-cooled, the manual would specify the coolant type and mixture ratio.

Known Issues

Common Wear Items:

Potential issues may include carburetor tuning, clutch wear, suspension seals, and electrical connections due to age. The manual would guide on diagnosis and repair of these.

Technical Specifications

Tire Sizes:

Recommended tire sizes for front and rear would be detailed, crucial for proper handling and safety.

Tire Pressures:

Correct tire pressures for various riding conditions would be provided.

Bolt Torques:

Critical torque specifications for engine, chassis, and suspension components would be included for proper assembly.

📚 Vehicle History

Brand Heritage

Cagiva Legacy:

Cagiva was an Italian motorcycle manufacturer known for its performance-oriented street and off-road bikes, often utilizing innovative designs and partnerships (e.g., with Ducati engines initially).

Model Evolution

T4 Series:

The T4 series represented Cagiva's entry into the dual-sport market, designed to offer versatility for both on-road and off-road riding. The 'E' likely denotes an electric starter.

Production

Manufacturing Location:

Italy

Production Period:

The T4-500 E was produced around the late 1980s.

🏆 Awards & Recognition

Recognitions

Model Awards:

No specific awards for the 1987 Cagiva T4-500 E are readily available in public records, but it was part of Cagiva's effort to compete in the growing dual-sport market.