Daihatsu Charade G11 1987 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation: G11 Year: 1987 Engine Code: CB Codes Chassis Code: G11 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback, popular for its...

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Art.-Nr: 558172

Stichworte: 1987 Car Cars Charade Charade G11 Daihatsu

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Beschreibung

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Charade

Generation:

Year:

Engine Code:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Subcompact hatchback, popular for its fuel efficiency, maneuverability, and affordability in the 1980s.

Competitive Analysis

Key Competitors:

Competed against models such as the Ford Festiva, Honda Civic, Toyota Starlet, Nissan Sentra, and Suzuki Swift.

Key Features

Vehicle Selling Points:

Compact size, economical operation, surprisingly practical interior for its class, and robust, simple engineering.

Manual Usefulness

Target Audience:

Mechanics, auto repair shops, and DIY enthusiasts looking for authoritative repair information.

Manual Value

Benefit To Owner:

Enables owners to perform maintenance and repairs themselves, saving money and understanding their vehicle better.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Digital (likely PDF)

Page Count

Estimated Page Count:

Likely 300-600 pages, typical for a factory service manual of this era.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, assembly, inspection, and repair of the CB series engine, including cylinder head, block, pistons, crankshaft, camshaft, valve train, cooling system, lubrication system.

Fuel System:

Carburetor(s) overhaul and adjustment (likely Hitachi or similar), fuel pump, fuel lines, emissions control systems.

Ignition System:

Spark plugs, ignition coils, distributor, timing adjustment, electronic ignition components (if applicable).

Cooling System:

Radiator, thermostat, water pump, hoses, fan, coolant specifications and flush procedures.

Lubrication System:

Oil pump, oil filter, oil pan, oil specifications and change intervals.

Exhaust System:

Exhaust manifold, pipes, muffler, catalytic converter (if equipped).

Transmission Manual:

Disassembly, assembly, inspection, and repair of the 5-speed manual transmission, clutch operation, and linkage.

Transmission Automatic:

If an automatic transmission was an option for the G11, this section would cover its overhaul, operation, and fluid specifications.

Drivetrain:

Front-wheel drive axle shafts, CV joints, differential (integrated with transmission).

Suspension Front:

MacPherson strut system, control arms, bushings, springs, shock absorbers, wheel bearings, alignment specifications.

Suspension Rear:

Independent or semi-independent suspension (depending on specific G11 sub-model), trailing arms, control links, bushings, springs, shock absorbers, alignment specifications.

Steering System:

Steering rack and pinion, tie rods, power steering pump and system (if equipped), manual steering components.

Braking System:

Front disc brakes, rear drum brakes (typical for this era), brake calipers, wheel cylinders, master cylinder, brake lines, parking brake system, brake fluid specifications.

Wheels And Tires:

Tire sizes, inflation pressures, wheel specifications, lug nut torque.

Body And Chassis:

Body panel removal and installation, door mechanisms, hinges, latches, glass replacement, interior trim, underbody structure, rust repair guidance.

Electrical System General:

Wiring diagrams for all circuits, fuses, relays, battery, charging system (alternator, regulator).

Lighting System:

Headlights, taillights, turn signals, interior lighting, bulb specifications.

Instrumentation:

Dashboard gauges, warning lights, speedometer, tachometer, fuel gauge, temperature gauge, oil pressure gauge.

Comfort And Convenience:

HVAC system (heating, ventilation, air conditioning), power windows, power locks, radio installation/removal.

Emissions Control:

PCV system, EGR system (if equipped), evaporative emission control.

Procedures Included

Maintenance Schedule:

Recommended service intervals for oil changes, filter replacements, spark plugs, coolant, brake fluid, etc.

Routine Inspection:

Checks for fluid leaks, worn belts, hoses, tire condition, brake pad wear.

Troubleshooting Guides:

Diagnostic procedures for common symptoms like hard starting, poor performance, abnormal noises, electrical faults.

Disassembly And Assembly:

Step-by-step instructions for removing and reinstalling major components and sub-assemblies.

Component Overhaul:

Detailed instructions for rebuilding carburetors, transmissions, brake calipers, etc.

Adjustment Procedures:

Setting ignition timing, carburetor idle speed and mixture, clutch pedal free play, parking brake.

Torque Specifications:

Precise torque values for critical fasteners to ensure proper assembly and prevent damage.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Special Tools Required:

Identification of any specialized tools needed for specific repair or diagnostic procedures.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, suitable for professional mechanics and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

Digital File Type:

Likely PDF, offering searchable text and high-resolution diagrams.

Print Quality

Diagram Resolution:

High resolution, allowing for clear viewing of detailed diagrams and illustrations.

Binding Type

Physical Manual Binding:

If printed: Likely perfect bound or spiral bound for ease of use and durability.

Paper Type

Physical Manual Paper:

If printed: Typically high-quality paper stock, often with a glossy finish for diagrams.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 3-cylinder or 4-cylinder, naturally aspirated gasoline engine.

Engine Code:

CB Series (e.g., CB23, CB41, CB51, CB61, CB71, CB81 depending on specific Charade G11 variant).

Displacement:

Typically 1.0L (993cc) or 1.3L (1298cc).

Performance

Horsepower Range:

Approximately 50-70 HP, depending on displacement and tuning.

Torque Range:

Approximately 70-90 Nm (50-65 lb-ft).

Fuel System

Fuel Delivery:

Single or twin-barrel carburetor (e.g., Hitachi, Keihin).

Fuel Type:

Unleaded gasoline.

Technical Details

Bore X Stroke:

Varies by specific engine variant, e.g., 1.0L: 70.0 mm x 66.0 mm; 1.3L: 74.0 mm x 75.0 mm.

Compression Ratio:

Typically around 9.0:1 to 9.5:1.

🔧 Transmission

Standard

Transmission Type:

5-speed manual transmission.

Optional

Transmission Type Optional:

3-speed automatic transmission was an option on some models.

Features

Clutch Type:

Dry, single-plate diaphragm spring clutch.

Gear Ratios:

Specific gear ratios for 1st, 2nd, 3rd, 4th, 5th, and reverse gears are detailed in the manual.

📐 Dimensions

Exterior

Length:

Approx. 3,645 mm (143.5 in)

Width:

Approx. 1,580 mm (62.2 in)

Height:

Approx. 1,380 mm (54.3 in)

Wheelbase:

Approx. 2,300 mm (90.6 in)

Weights

Curb Weight:

Approx. 760-850 kg (1,675-1,870 lbs), depending on configuration.

🛡️ Safety Features

Ratings

Crash Safety:

NHTSA/IIHS ratings are not readily available for this specific model from this era, but it was designed to meet contemporary safety standards.

Active Features

Braking System Type:

Front disc, rear drum.

Passive Features

Seatbelts:

Standard front seat belts, rear seat belts (lap belts in some configurations).

Body Construction:

Integrated body and chassis construction (unibody).

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player was standard or optional. Manual covers installation/removal and basic troubleshooting of the system.

Driver Assistance

Driver Aids:

No electronic driver assistance features typical of modern vehicles (e.g., ABS, traction control, airbags were generally not standard on this model).

Connectivity

Connectivity Features:

None.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Recommended every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months, whichever comes first.

Air Filter Replacement:

Recommended every 15,000 - 20,000 km (9,000 - 12,000 miles) or annually.

Spark Plug Replacement:

Recommended every 20,000 - 30,000 km (12,000 - 18,000 miles).

Coolant Flush:

Recommended every 2 years or 30,000 km (18,000 miles).

Fluid Specifications

Engine Oil Type:

API SG or SF, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on climate).

Coolant Type:

Ethylene glycol-based antifreeze, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4.

Transmission Fluid Manual:

API GL-4, SAE 75W-85 or 75W-90 gear oil.

Transmission Fluid Automatic:

Dexron II or equivalent automatic transmission fluid.

Known Issues

Common Wear Items:

Worn suspension bushings, aging rubber hoses and belts, carburetor issues (gumming, diaphragm failure), clutch wear.

Potential Rust:

As with many vehicles of this era, rust can be a concern, particularly in wheel arches, rocker panels, and around windows. The manual may offer some guidance on rust prevention and repair.

📚 Vehicle History

Brand Heritage

Daihatsu Positioning:

Daihatsu, a subsidiary of Toyota, was known for producing small, fuel-efficient, and economical vehicles.

Model Evolution

Charade Generations:

The G11 represented the third generation of the Daihatsu Charade, produced from 1983 to 1987.

Production

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Vehicle Accolades:

While specific awards for the 1987 G11 are not widely documented, the Charade line consistently received praise for its fuel economy and value for money in its segment during its production run.