Suzuki LT80H Quad Runner 1987 Workshop Service Repair Manual

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Stichworte: 1987 Atv LT80H Quad Runner Misc Motorcycles Suzuki

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Beschreibung

The Suzuki LT80H Quad Runner, produced in 1987, represents a robust and user-friendly entry-level ATV designed for recreational and light utility use. Known for characteristic durability and reliability, this model offers a simple yet effective package for young riders and beginners. Its design prioritizes ease of operation and maintenance, making it a versatile choice for trail riding and basic tasks. The LT80H stands out in its class for its dependable build quality, ensuring a consistent and enjoyable riding experience for its intended audience. This comprehensive workshop service and repair manual provides detailed guidance for maintaining and repairing the Suzuki LT80H Quad Runner. It covers all essential aspects of the vehicle, including in-depth engine repair, transmission servicing, chassis and suspension adjustments, brake system maintenance, and electrical system diagnostics. The manual includes routine maintenance schedules, troubleshooting procedures for common issues, and step-by-step instructions for component overhauls and repairs. Its scope ensures that owners, mechanics, and technicians have the necessary information to keep the LT80H in optimal working condition.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT80H Quad Runner

Year:

Product Type:

Workshop Service Repair Manual

Codes

Model Code:

LT80H

👋 Introduction

Market Position

Segment:

Entry-level youth ATV, recreational and utility use.

Target Audience:

Young riders, beginners, parents seeking a reliable ATV for supervised use.

Competitive Analysis

Competitors:

Honda TRX70/80, Yamaha YFM80, Kawasaki KLT85.

Key Features

Durability:

Known for Suzuki's robust build quality and reliability in its class.

Simplicity:

User-friendly design, easy to operate and maintain for younger riders.

Versatility:

Suitable for light trail riding, recreational use, and basic yard work.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Workshop Service and Repair

Page Count

Estimated Pages:

Hundreds (as stated in description, implies comprehensive)

Manual Type

Type:

Official Factory Service Manual

Language

Language:

English (presumed based on product description)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed engine repair, overhaul, carburetor, ignition system, cooling system.

Transmission:

Clutch, gearbox, drive system maintenance and repair.

Chassis:

Frame, suspension (front and rear), steering system.

Brakes:

Brake system inspection, repair, and adjustment for front and rear brakes.

Electrical:

Wiring diagrams, lighting system, ignition system, battery, starter, charging system.

Bodywork:

Body panels, fenders, seat, handlebars, controls, plastics.

Procedures Included

Maintenance:

Routine maintenance, lubrication, inspection schedules.

Troubleshooting:

Diagnostic procedures for common problems and system faults.

Repair:

Step-by-step repair instructions for all major components.

Overhaul:

Complete engine and component overhaul procedures.

Adjustments:

Carburetor tuning, chain tension, brake adjustments.

Technical Depth

Depth:

Comprehensive, from basic maintenance to full engine rebuilds.

Diagnostic Focus:

Detailed troubleshooting guides and diagnostic flowcharts.

📊 Manual Specifications

File Format

File Type:

Print Quality

Quality:

High-resolution, printable pages.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchability

Text Search:

Searchable text for quick information retrieval.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, single-cylinder, reed valve

Displacement:

Bore X Stroke:

42.0 mm x 52.0 mm

Cooling System:

Air-cooled

Performance

Horsepower:

Approx. 6.5 HP @ 6,500 RPM (Estimate based on class)

Torque:

Approx. 5.0 lb-ft @ 5,500 RPM (Estimate based on class)

Fuel System

Carburetor Model:

Mikuni VM16SH (typical for this application)

Fuel Type:

Unleaded gasoline

Oil Mixture Ratio:

50:1 (2-stroke oil to gasoline)

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

🔧 Transmission

Standard

Type:

Automatic (CVT - Continuously Variable Transmission)

Drive System:

Chain drive, 2WD (Two-Wheel Drive)

Features

Reduction Gear:

Yes, for increased torque.

Fluid Specifications

Gear Oil:

Suzuki Gear Oil API GL-4 SAE 80W (or equivalent).

📐 Dimensions

Exterior

Length:

Approx. 1,540 mm (60.6 in)

Width:

Approx. 940 mm (37.0 in)

Height:

Approx. 960 mm (37.8 in)

Wheelbase:

Approx. 1,000 mm (39.4 in)

Weights

Dry Weight:

Approx. 93 kg (205 lbs)

Fuel Capacity:

Approx. 7.0 liters (1.8 US gal)

Wheels Tires

Front Tire Size:

AT16 x 7-7

Rear Tire Size:

AT19 x 9.5-8

Bolt Pattern:

4x110mm (typical for Suzuki ATVs of this era)

🛡️ Safety Features

Ratings

Design Standard:

Designed for youth riders, emphasizing safety and ease of use.

Active Features

Throttle Limiter:

Adjustable throttle limiter screw for speed control.

Engine Brake:

Effective engine braking provided by the CVT system.

Passive Features

Guarding:

Footpegs with integrated heel guards, front and rear grab bars.

Lighting:

Headlight and taillight for visibility.

💡 Technology Features

Infotainment

Features:

Basic instrumentation: speedometer (if equipped), neutral indicator, oil indicator.

Driver Assistance

Features:

Throttle limiter for controlled acceleration.

Connectivity

Features:

N/A (No electronic connectivity features expected for this era/model).

🔧 Maintenance

Service Intervals

Oil Change Engine:

Check/change gearbox oil every 12 months or 1,500 km (930 miles) of use (refer to manual for specific ATV usage intervals).

Spark Plug Replacement:

Replace every 3,000 km (1,860 miles) or annually.

Air Filter Cleaning:

Clean every 1,000 km (620 miles) or as needed in dusty conditions.

Chain Adjustment:

Inspect and adjust chain tension every 500 km (310 miles).

Fluid Specifications

2 Stroke Oil:

High-quality 2-stroke synthetic or semi-synthetic oil, 50:1 mix ratio.

Gearbox Oil:

Suzuki Gear Oil API GL-4 SAE 80W or equivalent.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Carburetor Clogging:

Common with older two-strokes; requires regular cleaning and proper fuel storage.

Ignition Coil Failure:

Can occur over time; replacement is straightforward.

Cvt Belt Wear:

Belt requires periodic inspection and replacement if worn or damaged.

Electrical Connector Corrosion:

Especially in wet environments; requires cleaning and dielectric grease.

📚 Vehicle History

Brand Heritage

Suzuki Atv Legacy:

Suzuki has a long history of producing durable and reliable ATVs for various applications.

Model Evolution

Lt80 Lineage:

The LT80 model line was a popular entry-level option, succeeding earlier small-displacement models and paving the way for future youth ATVs.

Production

Production Period:

Produced for many years, with minor updates.

Manufacturing Region:

Primarily Japan

🏆 Awards & Recognition

Recognitions

Class Standing:

Highly regarded as a durable and reliable entry-level youth ATV.

Ratings

Durability Rating:

Excellent (Owner reviews and longevity of the model speak to this).