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1988 CAGIVA FRECCIA 125 Motorrad-Service-Reparaturhandbuch

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🏷️ Basic Information Identification Make: Cagiva Model: Freccia 125 Year: 1988 Codes Platform Code: A2 👋 Introduction Market Position Market Position: The Cagiva Freccia 125 was positioned as a sporty,...
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Art.-Nr: 602733
1988 CAGIVA FRECCIA 125 Motorrad-Service-Reparaturhandbuch1988 CAGIVA FRECCIA 125 Motorrad-Service-Reparaturhandbuch1988 CAGIVA FRECCIA 125 Motorrad-Service-Reparaturhandbuch1988 CAGIVA FRECCIA 125 Motorrad-Service-Reparaturhandbuch
🏷️ Basic Information
Identification
Make:
Cagiva
Model:
Freccia 125
Year:
1988
Codes
Platform Code:
A2
👋 Introduction
Market Position
Market Position:
The Cagiva Freccia 125 was positioned as a sporty, 125cc two-stroke street motorcycle, popular in Europe during the late 1980s for its performance and styling, appealing to younger riders and those seeking an accessible, nimble sportbike experience.
Competitive Analysis
Competitive Analysis:
Competed directly with other European and Japanese 125cc sportbikes of the era, such as the Yamaha TZR125, Aprilia AF1 125, and Honda NSR125, often praised for its aggressive styling and Italian flair.
Key Features
Key Features:
Aggressive 'faired' sportbike styling, potent 125cc liquid-cooled two-stroke engine, responsive handling, and a focus on performance for its class.
📋 Manual Details
Coverage Areas
Coverage Areas:
Engine, Fuel System, Carburetion, Ignition System, Cooling System, Exhaust System, Transmission, Clutch, Gearbox, Drivetrain, Frame, Suspension (Front & Rear), Brakes (Front & Rear), Electrical System, Lighting, Instruments, Wiring Diagrams, Bodywork, Fairings, Maintenance, Troubleshooting, Specifications
Page Count
Page Count:
Approximately 250
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
Accessibility:
Printable pages, zoomable for detailed viewing of diagrams and text.
📖 Manual Coverage
Systems Covered
Systems Covered:
Complete mechanical and electrical systems specific to the 1988 Cagiva Freccia 125, including detailed schematics and component overviews.
Electrical System Coverage:
Comprehensive electrical diagnostics, including detailed wiring diagrams for all circuits, lighting, ignition, starting (if applicable), and instrumentation. Troubleshooting for common electrical faults.
Procedures Included
Procedures Included:
Routine maintenance, detailed disassembly and reassembly procedures, troubleshooting guides for common issues, diagnostic steps, repair instructions, component testing, and electrical system diagnostics.
Engine Rebuild Procedures:
Step-by-step instructions for top-end (piston, cylinder, head) and bottom-end (crankshaft, bearings, seals) engine overhauls, including torque specifications and clearances.
Carburetor Rebuild And Tuning:
Detailed guides for disassembly, cleaning, reassembly, and tuning of the carburetor, including jetting information for different altitudes/conditions.
Suspension And Chassis Maintenance:
Instructions for fork seal replacement, fluid changes, shock absorber service, steering head bearing adjustment, and wheel bearing checks.
Frame And Suspension Alignment:
Guidance on checking and correcting frame alignment and suspension geometry.
Technical Depth
Technical Depth:
Comprehensive, covering from basic rider maintenance to full engine rebuilds and electrical system repairs. Suitable for both novice and experienced mechanics.
Diagnostic Charts:
Includes troubleshooting flowcharts and diagnostic tables to help identify and resolve issues quickly.
Component Specifications:
Precise measurements, tolerances, wear limits, and torque specifications for all critical engine, chassis, and brake components.
Schematics:
Detailed schematics for all mechanical systems, including transmission gear layouts and braking system diagrams.
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
125cc, Liquid-Cooled, Two-Stroke, Single-Cylinder
Bore X Stroke:
56 mm x 50 mm
Displacement:
123.8 cc
Compression Ratio:
6.8:1 (approx.)
Valve Mechanism:
Reed Valve Intake
Cylinder Material:
Cast Iron Sleeve with Aluminum Cylinder Head
Ignition System:
Electronic Ignition (CDI)
Spark Plug Type:
NGK BR9ES (or equivalent, refer to manual for precise recommendations)
Performance
Horsepower:
Approximately 28-30 HP (depending on market regulations)
Torque:
Approximately 16-18 Nm
Fuel System
Carburetor Type:
Dell'Orto PHBH 28 (or similar, depending on market)
Fuel Type:
Unleaded Gasoline (RON 95 or higher recommended)
Fuel Mixture:
Automatic Oil Injection System
Fuel Tank Material:
Steel
Cooling System
Cooling Type:
Liquid-Cooled
Coolant Type:
Ethylene Glycol based coolant (50% mixture with distilled water)
🔧 Transmission
Standard
Transmission Type:
6-Speed Constant Mesh Manual
Clutch Type:
Wet, Multi-plate
Features
Gear Ratios:
Detailed ratios provided within the manual.
Final Drive:
Chain Drive
Transmission Fluid Type:
API GL-4, SAE 80W/90 (Manual Gearbox Oil)
📐 Dimensions
Exterior
Length:
Approximately 1980 mm
Width:
Approximately 700 mm
Height:
Approximately 1070 mm
Wheelbase:
Approximately 1340 mm
Seat Height:
Approximately 780 mm
Weights
Dry Weight:
Approximately 135 kg
Fuel Tank Capacity:
Approximately 13 Liters
Gross Vehicle Weight Rating:
Approximately 285 kg (GVWR)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety standards of the era were less formalized than current automotive standards. Focus is on rider protection and mechanical integrity.)
Active Features
Active Features:
Responsive chassis, capable suspension, effective braking system for its class.
Braking System Front:
Single Disc Brake, Hydraulic Actuation
Braking System Rear:
Disc Brake, Hydraulic Actuation
Suspension Front:
Telescopic Forks, Non-adjustable (or Preload Adjustable on some variants)
Suspension Rear:
Monoshock Swingarm
Passive Features
Passive Features:
Frame integrity, protective fairing design.
💡 Technology Features
Infotainment
Infotainment:
Basic instrumentation focused on riding: speedometer, tachometer, odometer, neutral indicator, oil warning light. No modern infotainment features.
Driver Assistance
Driver Assistance:
None. Focus is on mechanical and rider interaction.
Connectivity
Connectivity:
None. Analog electrical system.
🔧 Maintenance
Service Intervals
Service Intervals:
The manual provides detailed schedules for: Oil & Filter Change (if applicable, though typically pre-mix or injection), Spark Plug Inspection/Replacement (every 3,000-5,000 km), Air Filter Cleaning/Replacement (every 4,000-6,000 km), Chain Adjustment & Lubrication (every 500 km), Top-End Rebuild (refer to manual for mileage, typically 10,000-15,000 km for piston/rings).
Clutch Adjustment:
Check and adjust free play every 3,000 km
Fluid Specifications
Engine Oil Type:
2-Stroke Engine Oil, JASO FD or equivalent (for oil injection system). Specific viscosity and brand recommendations in manual.
Coolant Specification:
Ethylene Glycol based, 50% mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 (refer to specific caliper manufacturer if different, as indicated in manual)
Fork Oil Type:
SAE 5W or 7.5W (refer to manual for capacity and exact type)
Known Issues
Known Issues:
Potential issues can include carburetor tuning sensitivity, wear on the two-stroke top-end (piston, rings), aging electrical connectors, and clutch wear due to aggressive riding. The manual provides diagnostic procedures for these.
Electrical Connectors:
Corrosion or loose connections in the wiring harness, particularly around the headlight and taillight assemblies, can cause intermittent faults. The manual's wiring diagrams are crucial for diagnosis.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Cagiva is an Italian motorcycle manufacturer founded in 1978. Known for its stylish Italian designs and competitive motorcycles across various racing disciplines, including MotoGP and off-road racing.
Model Evolution
Model Evolution:
The Freccia line represented Cagiva's foray into the competitive 125cc sportbike segment, evolving from earlier models with improved aerodynamics and performance enhancements. This generation focused on a more integrated and aggressive aesthetic.
Frame Type:
Steel Perimeter Frame
Production
Production Years:
The Cagiva Freccia 125 was produced from the mid-1980s into the early 1990s. The 1988 model is part of this significant period.
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