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1988 Mazda RX7 CAR Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 1988 Generation Chassis Code: FC3S (for Turbo II), FC3C (for Convertible) Generation Name: Second Generation (FC) Codes Engine Code Non Turbo:...
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Art.-Nr: 225938
Stichworte: 1988 Car Cars Mazda RX Models RX7
1988 Mazda RX7 CAR Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Year:
1988
Generation
Chassis Code:
FC3S (for Turbo II), FC3C (for Convertible)
Generation Name:
Second Generation (FC)
Codes
Engine Code Non Turbo:
FC3C (Rotary, naturally aspirated), FE3S (Rotary, turbocharged)
Engine Code Turbo:
FE3S
👋 Introduction
Market Position
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops
Value Proposition:
Comprehensive, factory-equivalent repair information at a fraction of the cost of dealership services.
Competitive Analysis
Competitor Manuals:
Haynes, Chilton (often less detailed than factory manuals)
Key Features
Navigation:
Fully indexed main menu for easy and quick navigation
Accessibility:
Printable pages for on-site use in various locations (home, office, repair shop).
Delivery:
Instant download eliminates shipping costs and wait times.
📋 Manual Details
Coverage Areas
Primary Market:
Global (indicated by multiple languages)
Specific Regions Covered:
North America, Europe, Japan (implied by language options)
Page Count
Total Pages:
1188
Manual Type
Type:
Complete Service / Workshop Manual
Usage Context:
Dealership and workshop use
Language
Available Languages:
English, French, German, Italian, Spanish
Format
Digital Format:
PDF
Platform Compatibility:
Windows, Mac
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine (general), Lubrication System, Cooling System, Fuel Emission Control Systems (Non-Turbo & Turbo), Engine Electrical System
Drivetrain Systems:
Clutch, Transmission (Manual & Automatic), Propeller Shaft, Front & Rear Axles
Chassis Systems:
Steering System (Manual & Power), Braking System, Wheels & Tires, Suspension
Body And Electrical:
Body, Body Electrical System
Procedures Included
Maintenance Procedures:
Pre-delivery inspection, routine maintenance, fluid changes, filter replacements
Diagnostic Procedures:
Troubleshooting guides, component testing, diagnostic trouble codes (likely implied)
Repair Procedures:
Engine rebuild, transmission overhaul, brake service, suspension component replacement, body panel repair
Installation Procedures:
Component installation and adjustment (implied for special tools and parts)
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complex repairs and diagnostics
Visuals:
Extensive use of pictures and diagrams for clarity
Data Availability:
Technical Data section included
Specialized Information:
Special Tools section for unique Mazda service equipment
Electrical Diagrams:
Wiring Diagrams included for electrical system troubleshooting
📊 Manual Specifications
File Format
Document Type:
PDF
Searchability:
Likely searchable text within the PDF (standard for professional manuals)
Print Quality
Printability:
All pages are printable
Diagram Resolution:
High quality (implied by 'Tons of pictures and diagrams')
Binding Type
Delivery Method:
Instant Download (Digital)
Physical Binding:
N/A (Digital Format)
Paper Type
Physical Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Displacement Non Turbo:
1.3 L (2x 654cc rotors, total displacement often quoted as 2.6L equivalent)
Displacement Turbo:
1.3 L (2x 654cc rotors, Turbo II)
Performance
Horsepower Non Turbo Approx:
146 hp @ 6500 rpm (1988 model)
Torque Non Turbo Approx:
135 lb-ft @ 5000 rpm (1988 model)
Horsepower Turbo Approx:
200 hp @ 6500 rpm (Turbo II, 1988 model)
Torque Turbo Approx:
192 lb-ft @ 3500 rpm (Turbo II, 1988 model)
Fuel System
Fuel Delivery Non Turbo:
Fuel Injection (EFI)
Fuel Delivery Turbo:
Fuel Injection (EFI) with Turbocharging
Recommended Fuel:
Unleaded gasoline (Octane rating will be specified in manual, likely 91+ for Turbo)
🔧 Transmission
Standard
Manual Transmission:
5-speed manual
Optional
Automatic Transmission:
4-speed automatic
Features
Clutch Type:
Hydraulically operated, single dry plate
Rear Axle Type:
Independent rear suspension with limited-slip differential (LSD) often standard on Turbo models
📐 Dimensions
Exterior
Length Approx:
4390 mm (172.8 inches)
Width Approx:
1690 mm (66.5 inches)
Height Approx:
1295 mm (51.0 inches)
Wheelbase Approx:
2500 mm (98.4 inches)
Weights
Curb Weight Approx Non Turbo:
1260 kg (2778 lbs)
Curb Weight Approx Turbo:
1355 kg (2987 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
NHTSA/IIHS ratings for 1988 models would need to be consulted; generally not as comprehensive as modern standards.
Active Features
Braking System:
Disc brakes front and rear, ABS likely optional or standard on higher trims/Turbo models.
Steering System:
Power assisted rack and pinion steering
Passive Features
Seatbelts:
3-point inertia reel seatbelts
Body Structure:
Reinforced chassis for occupant protection
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette stereo system, potentially with equalizer. Speaker configurations would be detailed in the electrical section.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an option on some models, particularly Turbo variants.
Connectivity
Connectivity Features:
None (1988 model year predates modern infotainment and connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific interval (typically 3,000-5,000 miles or 6 months, depending on driving conditions). Rotary engines have unique oil consumption requirements.
Spark Plug Replacement:
Refer to manual for specific interval; often requires specific rotary spark plugs.
Timing Belt Replacement:
N/A (Rotary engines do not have timing belts; they use timing chains or gears).
Fluid Specifications
Engine Oil Type Non Turbo:
Refer to manual for specific API service classification and viscosity grade (e.g., 10W-30 or 20W-50, depending on climate). Rotary engines typically consume oil as part of their design.
Engine Oil Type Turbo:
Refer to manual for specific API service classification and viscosity grade. Higher quality oil often recommended due to turbocharging.
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Mazda FL22 or equivalent spec).
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, viscosity grade specified in manual (e.g., 75W-90).
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Rotary Engine Apex Seals:
Wear of apex seals is a known, albeit often long-term, concern for rotary engines, impacting compression and performance. This manual would detail diagnostic procedures.
Oil Consumption:
Rotary engines inherently consume oil for lubrication of apex seals and rotor housing. This is normal but requires regular monitoring. The manual will likely detail the expected consumption rate.
Turbo Maintenance:
Turbocharger requires specific maintenance, including pre-lubrication and cool-down periods. The manual will cover this. Intercooler maintenance is also relevant for Turbo II models.
Cooling System Issues:
Rotary engines can be sensitive to cooling system integrity. Overheating can lead to significant damage. Manual will detail flushing and component checks.
📚 Vehicle History
Brand Heritage
Mazda Rotary History:
Mazda is renowned for its pioneering and continued development of the Wankel rotary engine, dating back to the Cosmo.
Model Evolution
Rx7 Generations:
First Gen (SA/FB, 1978-1985), Second Gen (FC, 1985-1992), Third Gen (FD, 1992-2002).
Fc Updates:
The 1988 model falls within the mid-cycle of the FC generation, with major updates occurring for the 1989 model year (facelift).
Production
Production Years:
1985-1992 (for FC generation)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The FC RX-7 was named to Car and Driver's Ten Best list for 1987 and 1988.
Motor Trend Car Of The Year:
Not a winner for this year, but consistently a competitor in its segment.
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