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Mitsubishi Galant 1988 Service Repair Manual

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This manual covers the Galant, a mid-size sedan produced in 1988. Known for its aerodynamic styling and spacious interior, the Galant offered front-wheel drive and optional all-wheel drive, powered by...
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Mitsubishi Galant 1988 Service Repair Manual
This manual covers the Galant, a mid-size sedan produced in 1988. Known for its aerodynamic styling and spacious interior, the Galant offered front-wheel drive and optional all-wheel drive, powered by reliable inline-four and V6 engine options that balanced performance and fuel efficiency. This generation, part of the fourth series, was built on a front-wheel-drive platform and primarily assembled in Japan, competing in a segment with models like the Toyota Camry and Honda Accord. This comprehensive Service Repair Manual provides detailed information for the maintenance, repair, and troubleshooting of your 1988 Galant. It covers all major vehicle systems, including engine overhaul, transmission service, brake systems, electrical diagnostics, suspension and steering, and bodywork. Included are step-by-step repair instructions, diagnostic procedures, and technical specifications essential for both routine maintenance and complex repairs, ensuring optimal performance and longevity of your vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1988
👋 Introduction
Market Position
Segment:
Mid-size sedan, competitive with vehicles like the Toyota Camry, Honda Accord, and Ford Taurus of the era.
Key Features
Design:
Aerodynamic styling, spacious interior, front-wheel drive platform, optional all-wheel drive for certain models.
Engine Options:
Known for reliable inline-four and V6 engine options, offering a balance of performance and fuel efficiency.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, fuel system (carburetor/injection), ignition system, cooling system, lubrication system, emissions control.
Transmission:
Manual and automatic transmission overhaul, clutch system, driveline, axles, CV joints.
Brakes:
Front and rear brake systems (disc/drum), parking brake, hydraulic system, ABS (if equipped).
Electrical:
Complete wiring diagrams, battery, charging system, starting system, lighting, instrumentation, power accessories, diagnostic procedures.
Suspension Steering:
Front and rear suspension components, steering gear, power steering system, alignment specifications.
Body:
Body panel removal/installation, interior trim, glass, seals, hinges, locks.
Climate Control System:
Refrigerant handling, component testing (compressor, condenser, evaporator), leak detection, and system evacuation/recharge procedures.
Exhaust System:
Catalytic converter operation, muffler and pipe replacement, oxygen sensor location and function.
Cooling System:
Radiator, water pump, thermostat, cooling fan (mechanical/electric) testing and replacement, coolant capacity, flush procedures.
Lubrication System:
Oil pump, oil filter, oil pan removal and installation, oil pressure testing.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-up procedures, belt and hose inspection/replacement.
Repair:
Step-by-step repair instructions for all major vehicle systems, including component replacement and adjustment.
Troubleshooting:
Diagnostic charts and flowcharts for identifying and resolving common and complex problems.
Engine Rebuild:
Detailed instructions for engine disassembly, inspection, measurement, component replacement (pistons, rings, bearings, valves), and reassembly with torque specifications.
Transmission Rebuild:
Comprehensive guide for both manual and automatic transmissions, including clutch replacement, seal replacement, valve body overhaul, and gearset inspection.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts, covering everything from routine maintenance to complete engine and transmission rebuilds.
Diagnostics:
Includes diagnostic procedures for engine performance, emissions, and electrical systems using basic hand tools and multimeter readings, as electronic scan tools were nascent.
📊 Manual Specifications
File Format
File Type:
Digital PDF
Searchable Text:
Yes
Printable:
Yes
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63 (example - specific to variants)
Displacement:
2.0L (1997cc) / 2.6L (2555cc) Inline-4 (typical)
Configuration:
Inline-4, SOHC/DOHC
Performance
Horsepower:
Approx. 95-125 hp (2.0L) / 105-138 hp (2.6L) - varies by market and specific engine variant
Torque:
Approx. 125-140 lb-ft (2.0L) / 140-160 lb-ft (2.6L) - varies by market and specific engine variant
V6 Horsepower:
Approx. 145-155 hp (V6) - varies by market and specific engine variant
V6 Torque:
Approx. 175-185 lb-ft (V6) - varies by market and specific engine variant
Fuel System
Induction:
Fuel Injection (MPI) or Carbureted (depending on market and trim)
Fuel Type:
Unleaded Gasoline
Fuel Pump Type:
Electric
Engine Code
V6 Option:
6G71 (example - specific to variants)
Displacement
V6 Displacement:
3.0L (2972cc) V6 SOHC (available on some higher-trim models)
🔧 Transmission
Standard
Type:
5-speed Manual
Optional
Type:
4-speed Automatic
Features
AWD:
Available on select models, often designated with '4WD' or 'AWD'.
Fluid Type
Manual Fluid:
API GL-4 gear oil (e.g., 75W-90 or 80W-90)
Automatic Fluid:
Dexron II or equivalent ATF
📐 Dimensions
Exterior
Length:
Approx. 178.7 inches (4539 mm)
Width:
Approx. 67.5 inches (1715 mm)
Height:
Approx. 55.1 inches (1400 mm)
Front Overhang:
Approx. 34.1 inches (866 mm)
Rear Overhang:
Approx. 33.4 inches (848 mm)
Weights
Curb Weight:
Approx. 2800-3100 lbs (1270-1406 kg), varies by trim and features
Wheelbase:
Approx. 100.4 inches (2550 mm)
🛡️ Safety Features
Passive Features
Seatbelts:
Standard front and rear seat belts.
Child Anchor Points:
Rear seat child restraint anchor points (LATCH) not standard; typically requires aftermarket solutions or early forms of ISOFIX if present.
Crumple Zones:
Designed with front and rear crumple zones for energy absorption.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with cassette player, often with 4 or 6 speakers depending on trim level.
Climate Control:
Manual air conditioning and heating system with rotary or slide controls.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on higher trim levels or certain configurations.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, whichever comes first.
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plugs:
Replace every 30,000-50,000 miles (48,000-80,000 km) depending on plug type.
Timing Belt:
Critical component for 4G63 engine. Replace every 60,000 miles (96,000 km) or 4 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil:
API SG, SAE 10W-30 or 10W-40 (check owner's manual for specific temperature ranges).
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Use a recognized brand suitable for Japanese vehicles.
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
Dexron II or equivalent ATF, or a specific power steering fluid as per Mitsubishi specifications.
Differential Fluid:
API GL-5 gear oil (e.g., 75W-90 or 80W-90) for rear-wheel drive or AWD differentials.
Known Issues
Engine Mounts:
Can degrade over time, leading to increased vibration and engine noise.
Electrical Connectors:
Corrosion or loose connections can cause intermittent electrical issues, particularly in older vehicles.
Suspension Bushings:
Rubber bushings in control arms and sway bars can wear out, affecting handling and ride comfort.
Rust And Corrosion:
Common issue on vehicles of this era, especially in regions with harsh winters and road salt. Check wheel wells, rocker panels, and undercarriage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, a Japanese automotive manufacturer with a long history dating back to the early 20th century.
Model Evolution
Generation:
This 1988 model is part of the fourth generation (E10-E20 series) of the Mitsubishi Galant, which ran from 1987 to 1993.
Platform:
Built on Mitsubishi's front-wheel-drive platform, offering improved handling and interior space over previous generations.
Production
Assembly Locations:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Import Car Of The Year:
While not a specific widely publicized award for the '88 model year, the Galant generation was generally well-regarded for its styling, comfort, and value in its segment, contributing to Mitsubishi's growing reputation.
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