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Mitsubishi Galant Workshop Manual 1989 1990 1991 1992 1993

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The Mitsubishi Galant, spanning the E10/E20/E30 Series from 1989 to 1993, represents a significant chapter in mid-size sedan engineering, known for its sporty handling and advanced features. This generation offered...
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Mitsubishi Galant Workshop Manual 1989 1990 1991 1992 1993
The Mitsubishi Galant, spanning the E10/E20/E30 Series from 1989 to 1993, represents a significant chapter in mid-size sedan engineering, known for its sporty handling and advanced features. This generation offered a compelling blend of comfort and performance, with unique selling points including available All-Wheel Drive on select models and powerful turbocharged engine options, such as the 4G63 and the potent 6G71 V6 found in the lauded VR-4 variant. Its distinctive styling and competitive positioning against prominent rivals like the Honda Accord and Toyota Camry solidified its place in the automotive market, appealing to drivers seeking a dynamic and well-equipped sedan. This comprehensive Workshop Service Repair Manual provides essential guidance for maintaining and repairing Mitsubishi Galant models from 1989-1993, covering all trim levels including GS, LS, and the performance-oriented VR-4 and AWD variants. The manual details a wide array of systems, from engine mechanical and electrical components, transmissions, brakes, steering, and suspension, to bodywork, interior, and HVAC. It offers step-by-step repair procedures, diagnostic testing, scheduled maintenance schedules, and technical specifications, making it an invaluable resource for owners and technicians alike to ensure the longevity and optimal performance of their vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
E10/E20/E30 Series
Codes
Chassis Codes:
E11A, E12A, E13A, E14A, E15A, E16A, E17A, E18A, E19A, E21A, E22A, E23A, E24A, E25A, E26A, E27A, E28A, E31A, E32A, E33A, E34A, E35A, E36A, E37A, E38A, E39A
Engine Codes:
4G15, 4G32, 4G33, 4G35, 4G37, 4G52, 4G53, 4G54, 4G61, 4G62, 4G63, 4G64, 4D55, 4D56, 6G71
👋 Introduction
Market Position
Market Segment:
Mid-size sedan, known for its sporty handling, advanced technology for its time, and comfort
Competitive Analysis
Competitors:
Honda Accord, Toyota Camry, Nissan Maxima, Ford Taurus, Chevrolet Lumina
Key Features
Unique Selling Points:
Available All-Wheel Drive (AWD) on some models, turbocharged engines (including the powerful 6G71 V6 turbo in the VR-4), advanced suspension tuning, and distinctive styling.
Value Proposition
Manual Value:
Provides comprehensive DIY repair and maintenance information, essential for owners of these increasingly classic vehicles, covering mechanical and electrical aspects thoroughly.
📋 Manual Details
Coverage Areas
Model Years Covered:
1989, 1990, 1991, 1992, 1993
Trim Levels Covered:
All models including GS, LS, GSL, GTS, GT, VR-4, AWD variants
Page Count
Estimated Page Count:
Approximately 1500+ pages (based on typical workshop manuals for this era and scope)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
Printable PDF (implied by description)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, camshafts, timing, lubrication, cooling, fuel injection, emissions control
Engine Electrical:
Ignition system, starting system, charging system, ECU, sensors, wiring diagrams
Transmission:
Manual transmission, automatic transmission, clutch, transfer case (if applicable), drivetrain components, AWD system
Brakes:
Brake system diagnosis, hydraulic components, disc brakes, drum brakes, ABS (Anti-lock Braking System) where equipped
Steering:
Power steering system, steering gear, steering column, alignment specifications
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, bushings, alignment
Electrical Chassis:
Lighting system, power windows, power locks, mirrors, wipers, horn, interior lighting, fuse box locations and identification
Body Interior:
Body panel removal/installation, interior trim, seats, dashboard, HVAC controls, sound insulation
Body Exterior:
Bumpers, fenders, hood, trunk, doors, glass, seals, body repair, rust prevention
HVAC:
Heating, ventilation, and air conditioning system diagnosis, refrigerant handling, component replacement
Fuel System:
Fuel tank, fuel pump, fuel lines, injectors, fuel filter replacement, emissions control related to fuel system
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, hangers, emissions control
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and changes, belt inspections and replacement, spark plug replacement, brake pad inspection
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, often with flowcharts and symptom analysis
Repair Procedures:
Detailed step-by-step instructions for component removal, repair, and reinstallation across all major vehicle systems
Component Replacement:
Replacement guides for parts such as alternators, starters, water pumps, radiators, clutch kits, brake calipers, CV joints
Diagnostic Testing:
Procedures for testing sensors, actuators, electrical circuits, fuel pressures, and ignition timing
Torque Specifications:
Detailed torque values for critical fasteners in engine, transmission, suspension, and chassis components
Special Tools:
Identification and use of specialized tools required for specific repair procedures
Technical Depth
Depth Of Information:
Comprehensive, covering from basic maintenance to full engine rebuilds and advanced electrical diagnostics
Diagnostic Capability:
Advanced diagnostic information including wiring diagrams, component testing procedures, and troubleshooting flowcharts
Illustrations:
Extensive use of detailed diagrams, exploded views, and photographic illustrations for clarity
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printable Pages:
Yes, all pages are described as printable
Image Resolution:
High resolution, suitable for printing detailed diagrams and text
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Accessibility
Searchable Text:
Likely searchable if created from OCR or digital source (implied by professional nature)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Inline-4 (1.5L, 1.6L, 1.8L, 2.0L), V6 (2.0L, 3.0L), Diesel (2.3L)
Notable Engines:
4G63 (2.0L DOHC Turbocharged) and 6G71 (3.0L SOHC Turbocharged V6) in performance variants like the Galant VR-4
Performance
Horsepower Range:
Approx. 90 hp (1.5L) to 240 hp (VR-4 6G71 Turbo V6)
Torque Range:
Approx. 120 lb-ft to 250 lb-ft (VR-4)
Fuel System
Fuel Delivery:
Carbureted (early models/base trims), Electronic Fuel Injection (EFI) for most models, including multi-point fuel injection
Fuel Type:
Unleaded Gasoline (Octane rating varies by engine, typically 87-91 RON/87-93 AKI for performance models)
Engine Management
ECU Type:
Proprietary Mitsubishi Electronic Control Unit (ECU)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
AWD System:
Available Active All-Wheel Drive (AWD) system, particularly on VR-4 models, often with viscous coupling or electronically controlled center differential
Gear Ratios:
Specific gear ratios vary by transmission and engine, detailed in the manual
Fluid Specifications
Automatic Transmission Fluid:
Diamond ATF SP-III or equivalent (check specific model year)
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (check specific model year)
📐 Dimensions
Exterior
Wheelbase Range:
Approx. 100.4 - 104.7 inches (2550 - 2659 mm) depending on generation/platform
Length Range:
Approx. 175 - 185 inches (4445 - 4699 mm)
Width Range:
Approx. 67 - 70 inches (1702 - 1778 mm)
Height Range:
Approx. 54 - 56 inches (1372 - 1422 mm)
Weights
Curb Weight Range:
Approx. 2700 - 3300 lbs (1225 - 1500 kg)
Wheel Bolt Pattern:
4x114.3mm (4x4.5 inches)
Tire Sizes:
Common sizes include 185/70R14, 195/60R15, 205/55R15, 225/50VR16 (VR-4)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Information not readily available for this specific era and model; owner's manual and specific safety equipment details would be more relevant.
Active Features
Active Safety:
Anti-lock Braking System (ABS) available on higher trims and performance models, Traction Control System (TCL) on some AWD models
Passive Features
Passive Safety:
Seat belts (front and rear), crumple zones, side impact beams, energy-absorbing steering column, driver-side airbag (standard on later models/trims)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player on later models. Speaker configurations vary by trim level.
User Interface:
Analog controls for climate and audio. Basic dashboard instrumentation with analog gauges.
Driver Assistance
Assistance Features:
Cruise control (standard on many models), Anti-lock Braking System (ABS), Traction Control (on select AWD models)
Connectivity
Connectivity Options:
Limited to basic antenna for radio. No integrated Bluetooth or USB connectivity in factory systems of this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 miles (5,000 - 8,000 km) or 3-6 months, depending on driving conditions (refer to manual for specific recommendations)
Transmission Fluid Change:
Automatic: Every 30,000 - 60,000 miles (50,000 - 100,000 km); Manual: Inspect as per manual, fluid replacement generally not on a fixed schedule unless issues arise.
Spark Plug Replacement:
15,000 - 30,000 miles (24,000 - 48,000 km) depending on plug type (copper, platinum)
Fluid Specifications
Engine Oil Viscosity:
Typically 5W-30 or 10W-30 for most engines, consult manual for specific application.
Coolant Type:
Ethylene Glycol based antifreeze (e.g., Prestone or equivalent), typically a 50/50 mix with distilled water. Check manual for specific coolant type.
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific recommendation)
Known Issues
Common Wear Items:
CV joints, suspension bushings, exhaust system components, clutch wear, minor electrical gremlins (e.g., window motors, HVAC controls)
Engine Specific Concerns:
Head gasket issues on some early 4-cylinder engines, turbocharger longevity on performance models if not maintained properly, timing belt replacement critical.
Filter Part Numbers
Oil Filter:
Example: Fram PH7317, Wix 51515 (verify for specific engine)
Air Filter:
Example: Fram CA3565, Wix 42354 (verify for specific engine)
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors, a Japanese automaker with a long history in manufacturing, known for its technological advancements and diverse product range.
Model Evolution
Galant Generations:
The 1989-1993 models represent the E10/E20/E30 series, a significant evolution featuring front-wheel drive as standard, optional all-wheel drive, and a move towards more aerodynamic and advanced styling. The E30 series, particularly the VR-4, was a performance benchmark.
Production
Production Locations:
Primarily manufactured in Japan by Mitsubishi Motors Corporation.
Key Market Focus:
Global market, with strong presence in North America, Europe, and Asia.
🏆 Awards & Recognition
Recognitions
Performance Awards:
The Galant VR-4 was critically acclaimed for its rally-bred technology and performance, often compared favorably to European sports sedans.
Automotive Press Reviews:
Received positive reviews for handling, powertrain, and distinctive styling from automotive journalists of the period.
Certifications
Emissions Compliance:
Built to meet emissions standards of the respective markets for the model years covered (e.g., EPA in the US).
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