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1989-1993 Mitsubishi Galant Factory Service Repair Manual 1990 1991 1992

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The Mitsubishi Galant, produced for the model years 1989 through 1993, represents a notable entry in the compact to mid-size sedan and wagon market. This generation, identified by chassis codes...
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1989-1993 Mitsubishi Galant Factory Service Repair Manual 1990 1991 1992
The Mitsubishi Galant, produced for the model years 1989 through 1993, represents a notable entry in the compact to mid-size sedan and wagon market. This generation, identified by chassis codes such as E31A through E39A and E33W through E38W, offered a blend of distinctive styling and advanced features for its time. Key selling points included the availability of an all-wheel-drive system on select trims, a potent V6 engine option, and innovative technologies like optional Electronically Controlled Suspension (ECS). These attributes positioned the Galant as a compelling choice against contemporaries like the Honda Accord and Toyota Camry, appealing to DIY mechanics, independent repair shops, and enthusiasts seeking a capable and stylish vehicle. This comprehensive Factory Service Repair Manual, written in English, provides in-depth guidance for maintaining and repairing the Mitsubishi Galant models from 1989 to 1993. It covers all essential systems, including the powertrain, chassis, body, and electrical components, detailing everything from routine scheduled maintenance and fluid changes to complex engine and transmission overhauls. The manual includes vital troubleshooting guides, diagnostic flowcharts, and detailed repair procedures, making it an indispensable resource for owners and technicians. Its extensive scope ensures that users can confidently address common wear items, diagnose electrical gremlins, and perform all necessary adjustments to keep the vehicle in optimal condition, ensuring its longevity and performance.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
E30 (E-E3_A, E-E3_W)
Years Covered By Manual:
1989, 1990, 1991, 1992, 1993
Codes
Chassis Codes:
E31A, E32A, E33A, E34A, E35A, E38A, E39A, E33W, E34W, E35W, E36W, E37W, E38W
👋 Introduction
Market Position
Vehicle Segment:
Compact to Mid-size Sedan/Wagon
Target Audience:
DIY mechanics, independent repair shops, enthusiasts seeking in-depth knowledge.
Competitive Analysis
Competitors Era:
Honda Accord, Toyota Camry, Nissan Maxima, Ford Taurus, Chevrolet Lumina.
Key Features
Unique Selling Points:
All-wheel-drive (AWD) option on some trims, distinctive styling, potent V6 engine option, advanced features for its time (e.g., optional ECS - Electronically Controlled Suspension).
Manual Value Proposition
Value To Owner:
Empowers owners to perform maintenance and repairs accurately, saving money and ensuring longevity of their vehicle. Crucial for diagnosing complex issues.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Secondary Coverage:
Global market variants (where applicable)
Page Count
Estimated Page Count:
Approx. 2000+ pages (typical for factory service manuals of this era)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Delivery Method:
Digital Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, fuel system, cooling system, intake and exhaust systems, engine electrical, engine and emission control systems, clutch, manual transaxle, automatic transaxle, front axle, rear axle.
Chassis:
Power plant mount, front suspension, rear suspension, service brakes, parking brakes, steering, wheels and tires.
Body And Electrical:
Body, exterior, chassis electrical, component locations, configuration diagrams, splice locations, circuit diagrams.
Procedures Included
Diagnostic Procedures:
Troubleshooting guides, diagnostic flowcharts, fault code interpretation (OBD-I for applicable models).
Repair Procedures:
Component removal and installation, overhaul procedures, adjustments, specifications for all major systems.
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, belt tensioning, brake pad replacement.
Electrical System Repair:
Wiring diagrams, circuit descriptions, component testing, diagnosing electrical faults.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork repairs.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable text within PDF for quick information retrieval.
Print Quality
Quality Indicator:
High-resolution digital reproduction of original factory documentation.
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
4G63 (2.0L SOHC/DOHC I4), 6G72 (3.0L SOHC V6).
Performance
Horsepower Range:
Approximately 135-160 hp (4-cylinder), 170-200 hp (V6).
Torque Range:
Approximately 130-140 lb-ft (4-cylinder), 170-185 lb-ft (V6).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded Gasoline (87 octane recommended, higher for performance variants).
Engine Management
Ignition System:
Distributorless Ignition System (DIS) or Distributor-type ignition, depending on engine and market.
🔧 Transmission
Standard
Manual Transmission Options:
5-speed Manual Transaxle (e.g., KM132).
Optional
Automatic Transmission Options:
4-speed Automatic Transaxle (e.g., F4A22).
Features
All Wheel Drive:
Available on certain models, often referred to as 'Viscous Coupling 4WD' or similar.
Fluid Specifications
Manual Transaxle Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Automatic Transaxle Fluid:
Dexron II or equivalent (consult specific vehicle application).
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Wagon.
Wheelbase:
Approximately 100.4 inches (2550 mm).
Length:
Approximately 175.0 - 181.0 inches (4445 - 4598 mm) depending on body style and front/rear fascias.
Width:
Approximately 67.7 - 68.3 inches (1720 - 1735 mm).
Height:
Approximately 54.1 - 56.1 inches (1375 - 1425 mm).
Weights
Curb Weight:
Approximately 2750 - 3300 lbs (1250 - 1500 kg) depending on configuration.
Gross Vehicle Weight Rating:
Varies by model, typically around 3900 - 4300 lbs.
🛡️ Safety Features
Ratings
Crash Test History:
NHTSA and IIHS ratings from this era may be limited; consult specific vehicle reports if available.
Active Features
Braking System:
Front disc brakes, rear drum brakes (standard), optional rear disc brakes on higher trims/AWD models. ABS optional on some models.
Passive Features
Restraints:
Three-point seatbelts (front and rear), driver's side airbag (optional on some models).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player on higher trims. Speaker configurations varied.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature on select models and trims.
Suspension Tech:
Electronically Controlled Suspension (ECS) available on some performance models (e.g., GSR) offering adjustable damping.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, whichever comes first (consult manual for specific engine/oil type).
Timing Belt Replacement:
Critical interval for 4G63 and 6G72 engines, typically every 60,000 miles (100,000 km) or 5 years. Failure can cause catastrophic engine damage.
Spark Plug Replacement:
Around 30,000-60,000 miles, depending on plug type (copper vs. platinum).
Fluid Specifications
Engine Oil Capacity:
Approximately 4.0-4.5 quarts (3.8-4.3 liters) with filter change (check specific engine).
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 recommended. Consult manual for specific viscosity and API classification.
Coolant Type:
Ethylene Glycol based, typically a 50/50 mix with distilled water. Consult manual for specific type/color.
Known Issues
Common Wear Items:
Timing belts (critical failure point), CV joints, suspension bushings, fuel injectors, oxygen sensors, exhaust system components, alternator.
Engine Specific Concerns:
4G63 engine can be robust, but requires diligent timing belt maintenance. Some models may experience head gasket issues if overheated. V6 engines can have intake manifold gasket leaks.
Electrical Gremlins:
Aging wiring harnesses, corroded grounds, and failing relays are common in vehicles of this vintage. Manual's circuit diagrams are essential.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation, Japan.
Model Evolution
Third Generation Debut:
Introduced for the 1987 model year in Japan, launched in North America for the 1989 model year.
Styling Philosophy:
Aerodynamic and modern design for its time, featuring flush surfaces and a low drag coefficient.
Production
Manufacturing Locations:
Primarily Japan (e.g., Mizushima Plant).
🏆 Awards & Recognition
Recognitions
Car And Driver Awards:
The Galant, particularly the high-performance VR-4 variant (which debuted later in the generation but shares some mechanical lineage), was often praised for its handling and performance.
Editorial Reviews:
Automotive journalists of the era often highlighted the Galant's sharp styling, refined ride, and available AWD and V6 powertrains as strong points.
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