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Mitsubushi GALANT Service Repair Workshop Manual 1989-1993

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The Mitsubishi Galant, produced for the model years 1989 through 1993, represents a significant era in mid-size sedan design and engineering. This generation, known internally as the E3_A, was lauded...
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Mitsubushi GALANT Service Repair Workshop Manual 1989-1993
The Mitsubishi Galant, produced for the model years 1989 through 1993, represents a significant era in mid-size sedan design and engineering. This generation, known internally as the E3_A, was lauded for its distinctive aerodynamic styling and offered a range of potent powertrains, including the acclaimed turbocharged 4G63T engine and sophisticated all-wheel-drive systems found in the performance-oriented VR-4 models. Its competitive positioning against other prominent sedans of the time, coupled with technological advancements such as optional four-wheel steering, cemented its reputation as a refined and capable vehicle. This comprehensive factory service manual provides in-depth guidance for all aspects of the Mitsubishi Galant. It covers every repair from A-Z, offering detailed procedures for engine overhaul, transmission service, drivetrain maintenance, suspension and steering adjustments, brake system repairs, and extensive electrical system diagnostics. The manual is designed for dealership technicians, professional mechanics, and advanced DIY enthusiasts, equipping them with the necessary information, including step-by-step instructions, troubleshooting flowcharts, and critical technical specifications, to effectively maintain and repair these vehicles.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
E3_A (1987-1992)
Years Covered:
1989-1993
👋 Introduction
Market Position
Positioning 1989-1993:
The Mitsubishi Galant of this era was positioned as a refined and stylish mid-size sedan, often competing in the sporty sedan segment with its advanced engineering and available turbocharged models.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota Camry, Honda Accord, Mazda 626, Nissan Stanza/Altima, and Ford Tempo.
Key Features
Aerodynamics:
Known for its distinctive aerodynamic styling, particularly the 'flame surfacing' design language introduced in this generation.
Performance Variants:
Offered high-performance variants like the Galant VR-4, featuring a turbocharged 4G63T engine and sophisticated all-wheel-drive (4WD/AWD) system.
Technology Advancements:
Introduced advanced technologies for its time, including optional four-wheel steering (4WS) on certain models.
📋 Manual Details
Coverage Areas
General Coverage:
All models and all repairs A-Z
Specificity:
Vehicle/model specific, not generic
Target Audience:
Dealership technicians, professional mechanics, advanced DIY enthusiasts
Page Count
Estimated Page Count:
Est. 1000+ pages (typical for this era's comprehensive manuals)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Likely printed paper manual (as implied by 'dealerships')
File Format:
Print (PDF format for digital sale is a common modern equivalent)
Print Quality:
Professional print quality, clear text and legible diagrams
Binding Type:
Sturdy binding suitable for workshop use (e.g., perfect bound, spiral bound)
Paper Type:
Durable paper stock resistant to workshop grime and handling
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul for all engine variants (e.g., 4G15, 4G37, 4G63, 4G63T, 6G71)
Engine Management:
ECU diagnosis, sensor testing, actuator operation, fuel injection systems (MPI/GDI where applicable)
Transmission:
Manual and Automatic transmission repair, overhaul, and diagnosis (e.g., F4A22, KM210, W5M33)
Drivetrain:
Front-wheel drive, All-wheel drive (including viscous coupling/center diff), driveshafts, CV joints, differentials
Suspension:
Front MacPherson strut, Rear multi-link/independent suspension; shock absorbers, springs, bushings, alignment specifications
Steering:
Power steering system diagnosis, pump, rack and pinion overhaul, steering column components
Brakes:
Front disc (ventilated/solid), Rear disc/drum systems; ABS (where equipped), hydraulic components, brake pad/shoe replacement, rotor specifications, bleeding procedures
Electrical System:
Full wiring diagrams, component testing, starter, alternator, battery, lighting, ignition system
HVAC:
Air conditioning system diagnosis, refrigerant handling, blower motor, heater core, controls
Body And Interior:
Panel removal/installation, door mechanisms, seat adjustments, trim components, glass replacement
Chassis:
Frame and unibody construction, mounting points, jacking and lifting points
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, belt tensioning, fluid checks and changes
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for common and uncommon issues
Repair:
Step-by-step instructions for component removal, repair, and reassembly
Overhaul:
Complete engine, transmission, and differential rebuild procedures
Diagnostics:
On-board diagnostics (OBD-I), component testing methods, multimeter usage, oscilloscope interpretation
Specifications:
Torque specifications for all fasteners, clearances, tolerances, fluid capacities, timing specifications
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics
Diagrams:
Detailed exploded views, system schematics, and wiring diagrams
⚙️ Engine Specifications
Primary Engine
Engine Options:
Wide range of 4-cylinder and V6 engines, including 1.5L (4G15), 1.8L (4G37), 2.0L (4G63, 4G63T), and 3.0L V6 (6G71).
4G63T Specs:
2.0L DOHC Turbocharged inline-4; Power: ~195-240 hp (depending on year/tune), Torque: ~203-250 lb-ft.
6G71 Specs:
3.0L SOHC V6; Power: ~145-170 hp, Torque: ~170-190 lb-ft.
Performance
0-60 Mph Vr-4:
Approx. 6.5 - 7.0 seconds for AWD Turbo models.
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI), Direct Ignition System (DIS) on later models.
Fuel System
Fuel Type:
Unleaded gasoline (Octane rating varies by engine)
🔧 Transmission
Standard
Standard Transmission Options:
5-speed manual transmission (e.g., KM210).
Optional
Optional Transmission Options:
4-speed automatic transmission (e.g., F4A22).
Features
AWD Transmission:
Advanced All-Wheel Drive with viscous coupling center differential on VR-4 models (W5M33).
Gear Ratios:
Specific gear ratios for manual and automatic transmissions, available in the manual.
📐 Dimensions
Exterior
Wheelbase:
Approx. 100.4 inches (2550 mm)
Length:
Approx. 177.6 - 181.9 inches (4511 - 4620 mm)
Width:
Approx. 67.5 - 68.1 inches (1715 - 1730 mm)
Height:
Approx. 54.1 - 55.3 inches (1375 - 1405 mm)
Weights
Curb Weight:
Approx. 2800 - 3400 lbs (1270 - 1542 kg), depending on model and features.
Gross Vehicle Weight Rating:
Specific GVWR data will be in the manual.
🛡️ Safety Features
Ratings
NHTSA Ratings:
No specific NHTSA ratings readily available for all models/years; manual will detail crashworthiness design.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims and VR-4 models.
Aws:
Optional Active Four-Wheel Steering (4WS) on select models.
Passive Features
Airbags:
Driver's side airbag standard on later models, passenger airbag optional/standard depending on year/market.
Seatbelts:
Three-point front and rear seatbelts with pretensioners on front belts (market dependent).
Rollover Protection:
Reinforced roof structure and A/B pillars designed for rollover protection.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player, often with premium speaker options. CD players became available on later models.
Climate Control:
Manual climate control with A/C, and optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Standard on most models, with electronic controls.
4Ws System:
Optional four-wheel steering system (Super Shift 4WS) improved maneuverability, especially at low speeds.
Connectivity
Onboard Diagnostics:
OBD-I diagnostic system with self-diagnostic capabilities for engine management.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Manual provides specific recommendations.
Timing Belt:
Crucial for interference engines (like 4G63/4G63T). Recommended replacement every 60,000 - 100,000 miles or 5-7 years. Manual specifies exact interval.
Spark Plugs:
Check/replace every 30,000 miles; interval may vary with plug type (e.g., platinum).
Fluid Specifications
Engine Oil:
API SG or higher, SAE 5W-30 or 10W-30 recommended for most climates. Manual will confirm specific viscosity and capacity.
Coolant:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Capacity varies by engine (approx. 5-7 quarts). Manual specifies type and capacity.
Transmission Fluid Auto:
Dexron II or equivalent for F4A22 transmissions. Manual specifies exact type and capacity.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90. Manual specifies exact type and capacity.
Power Steering Fluid:
Typically ATF Dexron II or a dedicated power steering fluid. Manual confirms.
Known Issues
Turbo Lag:
Common in turbocharged models; proper maintenance of turbocharger and intercooler system is key.
Head Gasket Leaks:
Can occur on high-mileage or overheated engines, especially 4G63 variants. Manual details inspection and replacement.
Automatic Transmission Durability:
Some F4A22 transmissions can experience issues if fluid is not regularly changed or if subjected to harsh use. Manual provides repair procedures.
Cv Joint Wear:
Front CV joints can wear out, leading to clicking noises during turns. Manual covers replacement.
Suspension Bushings:
Rubber suspension bushings can degrade over time, affecting handling and ride quality. Manual details replacement.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history dating back to the early 20th century, evolving from shipbuilding and heavy industries to automotive manufacturing.
Model Evolution
Galant Lineage:
The Galant nameplate has been used by Mitsubishi since 1969, evolving through numerous generations and design philosophies, often showcasing technological advancements.
E3 A Generation:
The E3_A generation (1987-1993) marked a significant styling departure with its aerodynamic 'flame surfacing' and introduced performance models like the VR-4, establishing a strong rally heritage.
Production
Production Locations:
Primarily manufactured in Japan, with some assembly occurring in other global markets.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Galant VR-4 was notably a Car and Driver 10Best winner in 1989, highlighting its performance and engineering.
European Awards:
Received acclaim in European markets for its styling and performance.
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