GEO TRACKER Workshop Repair Manual All 1989-1997 ModelS COVERED

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The Geo Tracker, produced from 1989 to 1998, is a versatile subcompact SUV renowned for its rugged capability and affordability. Initially offered as a 2-door convertible or hardtop, it was...

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Typ: Car

Anbieter:

Art.-Nr: 125719

Stichworte: 1989 1990 1991 1992 1993 1994 1995 1996 1997 Car Cars Geo TRACKER

Produktvarianten

Beschreibung

The Geo Tracker, produced from 1989 to 1998, is a versatile subcompact SUV renowned for its rugged capability and affordability. Initially offered as a 2-door convertible or hardtop, it was a rebadged Suzuki Vitara, manufactured through a joint venture with General Motors. This vehicle, powered by 1.6-liter inline 4-cylinder engines, provided reliable performance for both daily driving and off-road adventures. Its compact dimensions, combined with available 2WD and 4WD drivetrains, made it a popular choice for light utility and recreational use, often competing with vehicles like the Suzuki Sidekick and Ford Bronco II. This comprehensive workshop service repair manual offers detailed guidance for the Geo Tracker, covering models from 1989 through 1997. It provides in-depth information on all major vehicle systems, including engine overhaul, transmission repair, drivetrain maintenance, suspension and brake systems, steering, electrical components, bodywork, and HVAC. The manual includes step-by-step repair instructions, diagnostic procedures, troubleshooting guides, and essential technical specifications such as torque values and fluid capacities. With over 1000 pages of content, this English-language manual is designed to assist DIY mechanics, independent repair shops, and enthusiasts in maintaining and repairing their Geo Tracker effectively.

🏷️ Basic Information

Identification

Make:

Model:

Tracker

Generation

Generation Name:

First Generation (GV)

Generation Years:

1989-1998

Codes

Platform Code:

Vin Decoder Start Year:

Vin Decoder End Year:

👋 Introduction

Market Position

Vehicle Type:

Subcompact SUV / Off-road Vehicle

Target Audience:

DIY mechanics, independent repair shops, enthusiasts seeking in-depth knowledge.

Competitive Analysis

Competitors:

Suzuki Sidekick, Daihatsu Rocky, Ford Bronco II (early models).

Key Features

Manual Highlight:

Instant download access to comprehensive repair and service information.

Diagrams Illustrations:

Easy-to-understand exploded views and technical illustrations.

Compatibility:

Compatible with all major operating systems (PC & Mac).

📋 Manual Details

Coverage Areas

Covered Years:

1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997

Covered Models:

Geo Tracker (All Models)

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Full engine overhaul, diagnostics, tuning, cooling system, lubrication system, fuel system, ignition system, emissions control.

Transmission:

Manual and automatic transmission repair, disassembly, assembly, adjustments, fluid specifications.

Drivetrain:

4WD system, transfer case, driveshafts, differentials, axles, hubs.

Suspension:

Front and rear suspension components, shocks, struts, springs, bushings, alignment specifications.

Brakes:

Brake system diagnostics, repair, disc brakes, drum brakes, hydraulic system, ABS (if applicable).

Steering:

Power steering system, steering column, tie rods, steering gearbox repair.

Electrical:

Complete wiring diagrams, component testing, starter, alternator, battery, lighting system, instruments, fuses, relays.

Body:

Body panel removal/installation, interior trim, doors, windows, glass, convertible top (if applicable), chassis repair.

HVAC:

Heating, ventilation, and air conditioning system service and repair.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups, lubrication.

Troubleshooting:

Diagnostic flowcharts, common problems and their solutions, fault codes (if applicable).

Repair:

Step-by-step repair instructions for all major components and systems.

Disassembly Assembly:

Detailed guides for taking apart and reassembling vehicle components.

Adjustments:

Precise instructions for adjusting various systems like brakes, clutch, engine timing, etc.

Overhaul:

Complete rebuild procedures for engines and transmissions.

Specifications:

Torque specifications, clearances, fluid capacities, electrical values, performance data.

Technical Depth

Depth:

Comprehensive from basic DIY maintenance to advanced engine rebuilds and diagnostics.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Searchable text for quick information retrieval.

Printability:

Printable pages for on-site use in workshops.

Print Quality

Quality:

High-resolution scans with clear text and legible diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

Engine Displacement 1:

1.6L (1590 cc)

Engine Configuration 1:

Inline 4-cylinder, SOHC

Horsepower 1:

80-95 hp (depending on year and market)

Torque 1:

85-90 lb-ft (depending on year and market)

Fuel System

Fuel Delivery 1:

Fuel Injection (Multi-point)

Fuel Type:

Unleaded Gasoline

Engine Variant

Engine Code 2:

G16B (Later Models)

Engine Displacement 2:

1.6L (1590 cc)

Engine Configuration 2:

Inline 4-cylinder, DOHC

Horsepower 2:

95-105 hp (depending on year and market)

Torque 2:

95-105 lb-ft (depending on year and market)

🔧 Transmission

Standard

Transmission Type 1:

5-speed Manual

Optional

Transmission Type 2:

3-speed Automatic

Features

Drivetrain Options:

2WD (Rear Wheel Drive), 4WD (Four Wheel Drive) with part-time transfer case.

Fluid Specifications

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90

Automatic Transmission Fluid Type:

Dexron III

📐 Dimensions

Exterior

Wheelbase:

Approx. 86.6 inches (2199 mm)

Length:

Approx. 142.9 inches (3630 mm)

Width:

Approx. 64.8 inches (1646 mm)

Height:

Approx. 63.6 inches (1615 mm)

Weights

Curb Weight Range:

Approx. 2100-2400 lbs (953-1089 kg)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

Higher than average due to its high center of gravity and short wheelbase (specific rating varies by year).

Active Features

Active Safety Features:

Limited (primarily basic braking system).

Passive Features

Passive Safety Features:

Seat belts, basicโครงสร้าง body reinforcement.

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM radio with cassette player (optional CD player in later models).

Driver Assistance

Driver Assistance Features:

None typically offered in this generation.

Connectivity

Connectivity Options:

None typically offered in this generation.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first.

Engine Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 2 years.

Spark Plug Replacement Interval:

Every 30,000 miles (48,000 km).

Timing Belt Replacement Interval:

Every 60,000 miles (96,000 km) or 4 years (critical replacement item).

Fluid Specifications

Engine Oil Type Capacity:

API SG/SH, SAE 10W-30 (4.2 quarts / 4.0 liters with filter).

Engine Coolant Type:

Ethylene Glycol based (50/50 mix with distilled water).

Brake Fluid Type:

DOT 3

Known Issues

Common Issue 1:

Timing belt failure leading to catastrophic engine damage if not replaced on schedule.

Common Issue 2:

Rust and corrosion, especially on the chassis, body panels, and exhaust system.

Common Issue 3:

Leaking gaskets (e.g., valve cover, oil pan).

Common Issue 4:

Sway bar link and bushing wear leading to clunking noises.

Common Issue 5:

Starter motor issues.

📚 Vehicle History

Brand Heritage

Geo Brand Origin:

Geo was a marque introduced by General Motors (GM) in 1989 as an affordable, fuel-efficient subcompact division.

Model Evolution

Suzuki Collaboration:

The Geo Tracker was a rebadged version of the Suzuki Vitara (also known as the Suzuki Escudo).

Trim Levels Availability:

Available in 2-door convertible (soft top) and 2-door hardtop body styles.

Production

Manufacturing Location:

Primarily manufactured by CAMI Automotive in Ingersoll, Ontario, Canada (a joint venture between GM and Suzuki).

Geo Discontinuation:

The Geo brand was phased out by GM in 1997, and the Tracker was subsequently rebadged as the Chevrolet Tracker.

🏆 Awards & Recognition

Recognitions

Popular Mechanics Award:

Often cited as a popular choice for affordable off-roading and utility during its production run.

Ratings

Consumer Ratings:

Generally positive for its go-anywhere capability and affordability, though criticized for on-road refinement and safety features by modern standards.