Mitsubishi Laser Talon & Eclipse Workshop Service Manual 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 (6525 pages PDF) Download

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This manual covers the Eclipse and Laser Talon models produced between 1990 and 1999. These vehicles, built on the Small Car Platform, were known for their sporty styling and performance-oriented...

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Typ: Car

Anbieter:

Art.-Nr: 75323

Stichworte: 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 Car Cars Eclipse Laser Misc Mitsubishi Talon

Produktvarianten

Beschreibung

This manual covers the Eclipse and Laser Talon models produced between 1990 and 1999. These vehicles, built on the Small Car Platform, were known for their sporty styling and performance-oriented engineering, particularly the turbocharged variants with available all-wheel drive. Key features included aerodynamic designs, powerful engine options such as the 4G63 DOHC Turbo and 6G72 V6, and advanced drivetrain technologies. Their appeal extended to a younger demographic, often competing with other compact sport coupes of the era. This comprehensive workshop service manual provides detailed information essential for the maintenance, diagnosis, and repair of your Eclipse or Laser Talon. It encompasses all engine variants, manual and automatic transmissions, braking systems, suspension and steering, electrical and electronic systems, body and chassis components, HVAC, and fuel/exhaust systems. With over 6,500 pages of content, this manual offers systematic troubleshooting guides, repair procedures, disassembly and assembly instructions, and critical technical specifications. It is an invaluable resource for owners, mechanics, and technicians aiming to ensure the optimal performance and longevity of these vehicles.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Eclipse / Laser Talon

Codes

Chassis Codes:

D32A, D38A, D31A (Eclipse), DSM (Eclipse/Talon platform designation)

Platform:

Mitsubishi-Chrysler Small Car Platform (shared with Dodge Avenger/Chrysler Sebring Coupe, Plymouth Sundance/Dodge Shadow in earlier iterations)

👋 Introduction

Market Position

Market Segment:

Compact Sport Coupe / Affordable Performance Vehicle

Competitive Analysis

Competitors:

Toyota Celica, Honda Prelude, Nissan 240SX, Ford Probe, Mazda MX-6.

Key Features

Performance Orientated:

Available turbocharged engines (4G63T) offered significant performance for their class and price point.

Styling:

Aerodynamic and sporty design, appealing to a younger demographic.

All Wheel Drive:

Available on higher performance turbocharged models (e.g., Eclipse GSX, Talon TSi AWD), enhancing traction and handling.

📋 Manual Details

Coverage Areas

Years Covered:

1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999

Page Count

Total Pages:

Manual Type

Type:

Comprehensive Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

All engine variants, including 4G63 SOHC, 4G63 DOHC Turbo, 6G72 V6, 420A DOHC.

Transmission:

Manual transmissions (F5M33, W5MG1, W6MG1), Automatic transmissions (F4A33, F4A51).

Brakes:

Hydraulic brake systems, ABS (Anti-lock Braking System), disc and drum brake overhauls.

Suspension Steering:

Front and rear suspension, power steering system, steering column, wheel alignment specifications.

Electrical Electronics:

Wiring diagrams, battery, charging system, ignition system, lighting, instrumentation, ECU (Engine Control Unit) diagnosis, comfort controls.

Body Chassis:

Body panel removal and installation, interior trim, frame and chassis components, collision repair information, door and window mechanisms.

HVAC:

Heating, Ventilation, and Air Conditioning system diagnostics and repair.

Fuel Exhaust:

Fuel delivery system, fuel injection, emission control systems, exhaust manifold and system.

Procedures Included

Maintenance:

Routine maintenance tasks, oil changes, filter replacements, tune-ups, fluid level checks and changes.

Diagnostics Troubleshooting:

Systematic troubleshooting guides for common and complex issues, diagnostic trouble codes (DTCs) and their meanings.

Repair Rebuild:

Detailed step-by-step instructions for component repair and overhaul, including engine rebuilds, transmission overhauls, brake caliper replacement, etc.

Disassembly Assembly:

Complete procedures for disassembling and reassembling major vehicle components and systems.

Technical Depth

Depth:

Comprehensive, covering all aspects from basic maintenance to advanced engine and transmission diagnostics and repair.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text-based PDF, allowing for easy keyword searching.

Printability:

Printable pages for workshop use.

Print Quality

Quality:

High quality scans or digital reproductions of original factory manuals, ensuring clarity of diagrams and text.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4G63 SOHC (2.0L Inline-4)

Engine Code 2:

4G63 DOHC Turbo (2.0L Inline-4)

Engine Code 3:

6G72 SOHC/DOHC (3.0L V6)

Engine Code 4:

420A DOHC (2.5L Inline-4, Chrysler engine)

Performance 1

4G63 Sohc (Approx. Hp/Torque):

135-145 HP / 130-135 lb-ft

Performance 2

4G63 DOHc Turbo (Approx. Hp/Torque):

205-210 HP / 203-205 lb-ft (early models), up to 210 HP / 214 lb-ft (later models)

Performance 3

6G72 V6 (Approx. Hp/Torque):

150-155 HP / 170-175 lb-ft

Performance 4

420A DOHc (Approx. Hp/Torque):

150 HP / 155 lb-ft

Fuel System

Injection Type:

Electronic Fuel Injection (EFI) across all variants.

Turbocharging:

Garrett T25 or MHI TD05 turbochargers on 4G63T models, with intercooling.

🔧 Transmission

Standard

Standard Transmission:

5-speed manual transmission (F5M33, W5MG1 for AWD models)

Optional

Optional Transmission:

4-speed automatic transmission (F4A33, F4A51)

Features

AWD System:

Available advanced all-wheel-drive system with viscous coupling center differential and optional Active Differential Controller (ADC) on some AWD models.

Fluid Specifications

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90 (specific Mitsubishi recommendations should be followed from manual).

Automatic Transmission Fluid Type:

Diamond ATF SP-II or SP-III (check manual for specific year/model compatibility).

📐 Dimensions

Exterior

Length:

Approx. 170-176 inches (depending on year/model)

Width:

Approx. 69 inches

Height:

Approx. 50 inches

Weights

Curb Weight:

Approx. 2,800 - 3,400 lbs (depending on engine and drivetrain)

Wheel Specs

Bolt Pattern:

5x114.3mm (5x4.5 inches)

Wheel Size:

Typically 15-17 inches

🛡️ Safety Features

Ratings

NHTSA Ratings:

Varies by year and specific testing; early models may not have extensive publicly available NHTSA ratings in the same format as modern vehicles.

Active Features

Available Anti-lock Braking System (ABS) on many models.

Traction Control:

Available Traction Control System (TCS) on some higher-trim AWD models.

Passive Features

Airbags:

Driver and passenger airbags standard on later models within this range.

Seatbelts:

Three-point seatbelts with pretensioners available.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM cassette or CD players, often with premium speaker options available.

Climate Control:

Manual climate control standard, with optional automatic climate control on higher trims.

Driver Assistance

Cruise Control:

Available cruise control functionality.

Connectivity

Power Features:

Power windows, power locks, and power mirrors were common options or standard on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used (consult manual for specific recommendations).

Timing Belt Replacement:

Critical for 4G63 engines. Interval is typically 60,000 miles or 5 years. Failure can cause catastrophic engine damage.

Spark Plug Replacement:

Varies by plug type, generally 30,000-60,000 miles.

Fluid Specifications

Engine Oil Type Spec:

API SG or SH, ILSAC GF-1. Viscosity grade typically 5W-30 or 10W-30. Consult manual for specific engine and temperature range.

Coolant Type:

Ethylene glycol-based, long-life coolant. Specific type and mixture ratio (50/50) critical. Consult manual for exact specifications.

Brake Fluid Type:

DOT 3 or DOT 4 (check manual for precise requirement).

Known Issues

Turbo Wear Oil Leaks:

Turbocharger wear, oil seals, and potential oil leaks are common on high-performance turbocharged models due to heat and stress.

Clutch Wear:

Clutch wear is common, especially in models driven aggressively, due to the sporty nature of the cars.

Suspension Bushings:

Worn suspension bushings can lead to imprecise handling and noise.

Rear Main Seal Leaks:

Rear main crankshaft seal leaks can occur, particularly on manual transmission models.

Evaporative Emission Control System:

Issues with the EVAP system, such as faulty purge valves or charcoal canisters, can cause check engine lights.

📚 Vehicle History

Brand Heritage

Mitsubishi Performance Legacy:

Mitsubishi has a long history in motorsport, particularly with the Lancer Evolution, which shares powertrain and chassis technology with the higher-performance Eclipse and Talon models.

Model Evolution

First Generation Dsmi:

Launched in 1989 (as 1990 model year), this generation was a joint venture with Chrysler (Diamond-Star Motors - DSM) and established the platform.

Second Generation Dsm Ii:

Introduced for the 1995 model year, featuring a more radical styling and significant mechanical updates. Chrysler's versions were renamed Sebring Coupe and Avenger.

Production

Manufacturing Location:

Normal, Illinois, USA (Diamond-Star Motors plant).

Production Period:

1989-1999 (for the models covered by this manual).

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

The Mitsubishi Eclipse (especially turbocharged variants) and Plymouth/Dodge Talon often appeared on Car and Driver's '10Best' lists during their production runs for their performance and value.