1990-1991 Husqvarna TE 350 TE-TC 510 610 Workshop Service Repair Manual Download 90 91 PDF

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Art.-Nr: 66308

Stichworte: 1990 1991 610 Husqvarna Misc Motorcycle Motorcycles TE 350 TE-TC 510

Produktvarianten

Beschreibung

This manual covers the TE 350, TE-TC 510, and 610 models produced between 1990 and 1991. These robust enduro motorcycles are known for their torquey, liquid-cooled, four-stroke single-cylinder engines, long-travel adjustable suspension, and durable steel frames, designed for performance and reliability in demanding off-road conditions. With a rich Swedish heritage in off-road racing, these bikes were built to excel in challenging terrain, offering a competitive edge against other contemporary enduro machines. This workshop service repair manual provides comprehensive guidance for owners and technicians. It details essential maintenance procedures, including routine service and fluid changes, as well as in-depth repair and overhaul instructions for the engine, transmission, suspension, brakes, and electrical systems. The manual also includes troubleshooting guides and technical specifications, ensuring that users have the necessary information to maintain, diagnose, and repair these motorcycles effectively.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE 350 / TE-TC 510 / 610

Year:

1990-1991

Codes

Product Code:

Not Specified

👋 Introduction

Market Position

Category:

Enduro/Off-Road Motorcycle

Target Audience:

Enthusiasts and professional mechanics working on Husqvarna TE/TC models.

Competitive Analysis

Competitors Era:

KTM EXC, Yamaha WR, Honda CR, Suzuki RM, Kawasaki KX (off-road variants).

Key Features

Powertrain:

Torquey single-cylinder, liquid-cooled engines designed for off-road endurance.

Suspension:

Long-travel, adjustable suspension optimized for rough terrain.

Design Philosophy:

Robust construction, focus on performance and durability in demanding conditions.

📋 Manual Details

Coverage Areas

Engine:

Transmission:

Suspension:

Brakes:

Electrical System:

Chassis And Body:

Troubleshooting:

Maintenance:

Specifications:

Page Count

Estimated Pages:

400-600 (Estimated for comprehensive OEM equivalent)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul procedures, cylinder head, pistons, crankshaft, lubrication system, cooling system.

Engine Management:

Ignition system, carburetion (specific models), timing specifications.

Transmission And Drivetrain:

Gearbox inspection, repair, clutch operation, final drive assembly.

Suspension Systems:

Front forks (telescopic, damping adjustments), rear shock absorber, linkage systems (if applicable).

Braking System:

Hydraulic disc brake systems (front and rear), caliper service, master cylinder, bleeding procedures.

Electrical Components:

Wiring diagrams, lighting system, battery, charging system (stator/generator), starter motor, ignition coil.

Fuel System:

Fuel tank, fuel lines, carburetor models and tuning (Mikuni VM series typically), fuel pump (if applicable).

Cooling System:

Radiator, coolant, thermostat, hoses, fan (if equipped).

Exhaust System:

Muffler, header pipes, mounting hardware.

Wheels And Tires:

Rim specifications, spoke tensioning, tire sizing, pressure recommendations.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, air filter cleaning, spark plug replacement.

Engine Rebuild:

Top-end overhaul, bottom-end assembly, valve clearance adjustment, piston ring installation.

Transmission Repair:

Gear inspection, bearing replacement, shifting mechanism adjustment.

Suspension Overhaul:

Fork seal replacement, damper rod service, shock absorber fluid changes.

Brake System Maintenance:

Brake pad replacement, caliper rebuilding, rotor inspection, bleeding procedures.

Electrical Diagnostics:

Troubleshooting electrical faults using wiring diagrams, component testing.

Carburetor Adjustment:

Idle speed adjustment, jetting recommendations, float level setting.

Chassis Inspection:

Frame integrity checks, steering head bearing service, swingarm bearing maintenance.

Troubleshooting Guides:

Common problems and their solutions, diagnostic flowcharts.

Technical Depth

Depth:

Comprehensive OEM level detailing repairs from basic maintenance to complete engine and chassis rebuilds.

📊 Manual Specifications

File Format

Quality:

High-resolution, searchable PDF (assumed for OEM equivalent)

Searchable:

Yes (expected for a digital manual)

Print Quality

Printability:

Printable pages

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder, liquid-cooled

Bore Stroke 350:

Not Specified (Requires specific model data)

Bore Stroke 510:

Not Specified (Requires specific model data)

Bore Stroke 610:

Not Specified (Requires specific model data)

Displacement 350:

Approx. 346cc (for TE 350)

Displacement 510:

Approx. 501cc (for TE-TC 510)

Displacement 610:

Approx. 576cc (for TE 610)

Performance

Horsepower 350:

Estimated 30-35 HP (Requires specific data)

Horsepower 510:

Estimated 38-42 HP (Requires specific data)

Horsepower 610:

Estimated 40-45 HP (Requires specific data)

Torque:

Strong low-to-mid range torque characteristic of enduro bikes.

Fuel System

Carburetor Type:

Mikuni VM series (typically VM34 or VM38, depending on model and year).

Fuel Type:

Unleaded gasoline

Fuel Capacity:

Approx. 8-12 Liters (Varies by model)

🔧 Transmission

Standard

Transmission Type:

6-speed manual constant mesh

Optional

Optional Transmissions:

N/A (Standard for this era and type)

Features

Clutch:

Wet multi-plate clutch, cable actuated

Gear Ratios:

Specific ratios documented within the manual.

Final Drive:

Chain drive, with recommended sprocket sizes and chain maintenance.

📐 Dimensions

Exterior

Wheelbase Approx:

1450-1500 mm (Varies by model)

Seat Height Approx:

930-970 mm (Varies by model)

Weights

Dry Weight Approx 350:

115-125 kg

Dry Weight Approx 510:

120-130 kg

Dry Weight Approx 610:

125-135 kg

🛡️ Safety Features

Ratings

Safety Standards:

N/A (Off-road vehicles typically not subject to road safety ratings).

Active Features

Braking System:

Hydraulic disc brakes front and rear for reliable stopping power.

Passive Features

Frame Construction:

Robust steel frame for chassis integrity.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic motorcycle design of the era).

Driver Assistance

Assistance Features:

N/A (No electronic rider aids).

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10-15 hours of riding or annually (severe use recommended).

Air Filter Cleaning:

After every few rides or as conditions dictate.

Chain Lubrication Adjustment:

Every 500-1000 km or as needed.

Spark Plug Replacement:

Every 20-30 hours of riding.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 or 20W-50 motorcycle specific oil (API SG or higher).

Engine Oil Capacity:

Approx. 1.5-1.8 Liters (Check manual for exact amount).

Coolant Type:

Ethylene glycol-based antifreeze mixture (50/50 with distilled water).

Fork Oil Type:

Specific motorcycle fork oil (e.g., SAE 5W or 10W), quantity specified in manual.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Clutch plates, piston rings, fork seals, wheel bearings, swingarm bearings.

Carburetor Tuning:

Can be sensitive to altitude and temperature; requires regular cleaning and adjustment.

Electrical Connections:

Corrosion on connectors can lead to intermittent issues.

📚 Vehicle History

Brand Heritage

Origin:

Swedish motorcycle manufacturer with a long history in off-road and motocross racing.

Model Evolution

Predecessors:

Models like the 350 LC4 and earlier Husky enduro bikes.

Successors:

Later generations of the TE series with updated technology and styling.

Production

Production Era:

Late 1980s to early 1990s, marking a significant period for Husqvarna's off-road lineup.

Manufacturing Location:

Sweden (original manufacturing)

🏆 Awards & Recognition

Recognitions

Racing Heritage:

Husqvarna has a strong legacy in off-road racing, contributing to the performance reputation of these models.

Ratings

Performance Reputation:

Well-regarded for their power and capability in their intended use.