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    1990-1995 Dodge Spirit Workshop Service Repair Manual

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    The Dodge Spirit, produced from 1989 to 1995, is a compact to mid-size sedan built on Chrysler's J-body platform. Known for its affordable pricing and practical design, the Spirit offered...
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    Typ: Car
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    Art.-Nr: 145184
    The Dodge Spirit, produced from 1989 to 1995, is a compact to mid-size sedan built on Chrysler's J-body platform. Known for its affordable pricing and practical design, the Spirit offered value-oriented buyers a reliable option in a competitive market. It typically featured a 4-door sedan body style and was powered by a choice of a 2.5L 4-cylinder engine or a 3.0L V6, paired with either a 5-speed manual or automatic transmission. Safety features included a driver-side airbag on most models and optional Anti-lock Braking System (ABS). This comprehensive Workshop Service Repair Manual provides detailed English-language coverage for the Dodge Spirit models from 1990-1995. It serves as an essential resource for owners and technicians, offering step-by-step instructions for routine maintenance, diagnostics, and repairs across all major vehicle systems, including engine mechanicals, transmission, brakes, steering, suspension, and the electrical system. The manual includes in-depth troubleshooting procedures, detailed technical specifications, and crucial wiring diagrams, all presented with clear illustrations and diagrams to ensure accurate servicing and upkeep of the vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Dodge
    Model:
    Spirit
    Years Covered:
    1990-1995
    Codes
    Platform:
    Chrysler's J-body (P-body derivative)
    👋 Introduction
    Market Position
    Segment:
    Compact/Mid-size Sedan
    Target Audience:
    Value-oriented car buyers, families.
    Competitive Analysis
    Key Competitors:
    Chevrolet Cavalier, Ford Tempo, Honda Civic, Toyota Corolla.
    Key Features
    Value Proposition:
    Affordable pricing, practical design, decent fuel economy.
    Trim Levels:
    Varied across years, typically including base, LE, and ES models, offering different feature packages.
    📋 Manual Details
    Coverage Areas
    Manual Type:
    Workshop Service Repair Manual
    Language:
    English
    Format:
    PDF
    Page Count:
    Detailed coverage implies significant page count, estimated 1000+ pages for comprehensive factory service manual.
    Delivery Method:
    Instant Download
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication, cooling, fuel delivery (carbureted & injected), ignition system.
    Engine Performance:
    Emissions control systems, diagnosis and testing of engine performance issues.
    Transmission:
    Manual and automatic transmission service, overhaul, adjustments, clutch, drivetrain components.
    Brakes:
    Front and rear brake systems (disc and drum), ABS (if equipped), hydraulic system, parking brake.
    Steering:
    Power steering system, steering gear, linkages, alignment specifications.
    Suspension:
    Front and rear suspension components, shock absorbers, struts, springs, bushings, wheel bearings.
    Electrical System:
    Wiring diagrams, battery, charging system (alternator), starting system, lighting, instrumentation, power accessories, fuses, relays.
    Body And Chassis:
    Body panels, doors, windows, interior trim, bumpers, frame and unitized body construction, corrosion prevention.
    HVAC:
    Heating, ventilation, and air conditioning system components, diagnosis, and service.
    Fuel System:
    Fuel tank, fuel pump, fuel lines, fuel injection system (EFI) components, carburetor service.
    Procedures Included
    Maintenance:
    Routine maintenance tasks such as oil changes, fluid checks, filter replacements, tune-ups.
    Troubleshooting:
    Diagnostic procedures and flowcharts for identifying and resolving common problems.
    Repair:
    Step-by-step instructions for component removal, repair, and reinstallation.
    Diagnostics:
    Detailed diagnostic procedures for all major vehicle systems.
    Technical Depth
    Depth:
    Comprehensive, covering everything from basic maintenance to major overhauls and diagnostics.
    Illustrations Diagrams:
    Detailed illustrations, diagrams, and exploded views for component identification and assembly.
    Wiring Schematics:
    Complete wiring diagrams for all electrical systems, crucial for diagnostics and repairs.
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Searchable:
    Likely searchable PDF, enhancing ease of use.
    Print Quality
    Printability:
    Fully Printable
    Zoom Capability:
    YES (Zoom IN/OUT)
    Binding Type
    Binding:
    Digital (PDF - Print as needed)
    Paper Type
    Paper Type:
    Not Applicable (Digital Format)
    Requirements
    Software Requirements:
    Adobe PDF Reader, WinZip (or equivalent decompression utility)
    Operating System Compatibility:
    All Versions of Windows & Mac
    ⚙️ Engine Specifications
    Primary Engine
    Engine Options:
    2.5L (153 cu in) 4-cylinder (Throttle Body Injection or Multi-Point Fuel Injection), 3.0L (181 cu in) V6 (Multi-Point Fuel Injection).
    Performance
    2.5L I4 Hp:
    Approximately 100-107 hp depending on year and fuel system.
    2.5L I4 Torque:
    Approximately 130-136 lb-ft depending on year and fuel system.
    3.0L V6 Hp:
    Approximately 141-147 hp.
    3.0L V6 Torque:
    Approximately 170-177 lb-ft.
    Fuel System
    Fuel Delivery Systems:
    Throttle Body Injection (TBI) and Multi-Point Fuel Injection (MPFI), carburetor on some early models (less common).
    Engine Codes
    Common 4 Cylinder Engine Codes:
    G22B, G22A (various suffixes for specific calibrations)
    Common V6 Engine Codes:
    6G71 (various suffixes)
    🔧 Transmission
    Standard
    Standard Transmission:
    5-speed manual transmission was typically standard on base models.
    Optional
    Optional Transmission:
    3-speed automatic transmission (A-604 Ultradrive), 4-speed automatic transmission (A-670) on later models with V6 engines.
    Features
    Transmission Fluid Type:
    Refer to specific manual section for ATF type (e.g., ATF+3 or equivalent for automatics).
    📐 Dimensions
    Exterior
    Body Styles:
    4-door Sedan
    Wheelbase:
    Approximately 103.7 inches
    Length:
    Approximately 176.3 inches
    Width:
    Approximately 67.4 inches
    Height:
    Approximately 53.7 inches
    Weights
    Curb Weight:
    Ranges from approximately 2700 lbs to 3000 lbs depending on engine and options.
    Gross Vehicle Weight Rating Gvwr:
    Typically around 3600-3800 lbs.
    🛡️ Safety Features
    Ratings
    Crash Test Ratings:
    NHTSA ratings varied by year; generally considered average for its era. Frontal impact likely received 3-4 stars. Side impact data may be limited.
    Active Features
    ABS:
    Anti-lock Braking System (ABS) available as an option on some models.
    Passive Features
    Airbags:
    Driver-side airbag typically standard from 1990 onwards. Passenger airbag not common for this generation.
    Seatbelts:
    Front and rear seat belts, with front shoulder belts.
    💡 Technology Features
    Infotainment
    Audio Systems:
    AM/FM stereo with cassette player standard; optional CD player available on higher trims or as an aftermarket addition.
    Driver Assistance
    Cruise Control:
    Available on higher trim levels.
    Connectivity
    Connectivity Features:
    Limited by era. No integrated Bluetooth or USB connectivity.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Refer to manual for precise intervals.
    Tune Up Interval:
    Spark plugs and filters around 30,000-60,000 miles, depending on component type and driving.
    Fluid Specifications
    Engine Oil Type:
    Refer to manual: typically 5W-30 or 10W-30 API SG or higher.
    Coolant Type:
    Refer to manual: typically a 50/50 mix of ethylene glycol antifreeze and distilled water. Chrysler OAT or HOAT coolant may be recommended for later years.
    Brake Fluid Type:
    DOT 3 recommended.
    Known Issues
    Common Engine Issues:
    Head gasket leaks, oil leaks, intake manifold gasket leaks (especially on V6), carburetor/fuel injection issues, timing belt replacement (if applicable, though some were timing chains).
    Common Transmission Issues:
    Automatic transmission harsh shifting or slipping, particularly the A-604 Ultradrive which could be problematic.
    Common Electrical Issues:
    Instrument cluster failures, power window/lock issues, alternator and starter motor wear.
    Common Suspension Issues:
    Worn ball joints, tie rod ends, and sway bar links.
    📚 Vehicle History
    Brand Heritage
    Parent Company:
    Chrysler Corporation
    Model Evolution
    Platform Basis:
    Shared platform with Plymouth Acclaim and Chrysler LeBaron (K-car derivative).
    Design Language:
    Aerodynamic styling typical of the late 80s/early 90s Chrysler design language.
    Production
    Production Years:
    1989-1995
    Manufacturing Plant:
    Toluca, Mexico
    🏆 Awards & Recognition
    Recognitions
    Industry Rankings:
    Did not typically rank highly in automotive reviews for performance or luxury, but often cited for value.
    Ratings
    Consumer Reports Ratings:
    Generally received average to below-average ratings for reliability during its production run.
    Certifications
    Emissions Certification:
    Meets Federal and California emissions standards for its respective model years.
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