Suzuki DR350 DR350S 1990-1999 Service Repair Manual

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Typ: Motorcycle

Anbieter:

Art.-Nr: 89373

Stichworte: 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 DR Series DR350 DR350S Motorcycle Motorcycles Suzuki

Produktvarianten

Beschreibung

This service repair manual covers the DR350 and DR350S models produced from 1990 through 1999. These dual-sport motorcycles are recognized for their versatility, effectively bridging the gap between off-road capability and on-road usability. Engineered by, the DR350 is powered by a 348cc air-cooled, four-stroke engine, typically featuring a Mikuni carburetor and a 5-speed manual transmission. Known for their reliability and robust design, these models are a popular choice for riders seeking an adaptable machine for various terrains and riding conditions. This comprehensive English-language service repair manual provides in-depth information for maintaining and repairing your DR350/DR350S. It covers all essential systems, including the engine, fuel system, cooling system, clutch, lubrication, drivetrain, wheels, tires, brakes, suspension, steering, frame, and electrical system. The manual offers detailed, step-by-step instructions for routine maintenance, component disassembly and reassembly, and troubleshooting. With hundreds of pages of content, it is an invaluable resource for both DIY enthusiasts and professional mechanics aiming to keep their motorcycles in optimal condition.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

DR350

Model Variant:

DR350S

Model Years Covered:

1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999

Product Type:

Service Repair Manual

Digital Format:

PDF Download

👋 Introduction

Market Position

Target Audience:

DIY mechanics and experienced professionals seeking detailed repair and maintenance information for their Suzuki DR350/DR350S.

Competitive Analysis

Advantage:

Offers a cost-effective and convenient digital alternative to expensive and cumbersome paper manuals.

Key Features

Completeness:

Complete official full factory service repair manual with hundreds of pages of detailed information.

Detail Level:

Provides step-by-step instructions based on complete disassembly, supported by hundreds of photos and illustrations.

Convenience:

Instant download, accessible on multiple devices, and printable for workshop use.

📋 Manual Details

Coverage Areas

General Information:

Covered

Fuel System:

Covered

Cooling System:

Covered

Engine Top End:

Covered

Clutch:

Covered

Engine Lubrication System:

Covered

Engine Removal Installation:

Covered

Crankshaft Transmission:

Covered

Wheels Tires:

Covered

Final Drive:

Covered

Brakes:

Covered

Suspension:

Covered

Steering:

Covered

Frame:

Covered

Electrical System:

Covered

Appendix:

Covered

Page Count

Estimated Pages:

Hundreds of pages

Manual Type

Type:

Official Full Factory Service Repair Manual

Language

Language:

English

Format

File Format:

Accessibility:

Downloadable, Viewable on PC, Laptop, Smartphone, Tablet, Web Browser

📖 Manual Coverage

Systems Covered

Engine Systems:

Includes top end, lubrication, cooling, fuel system, and engine removal/installation procedures.

Drivetrain Systems:

Covers clutch, crankshaft, transmission, wheels, tires, and final drive components.

Chassis Systems:

Encompasses brakes, suspension, steering, and frame components.

Electrical Systems:

Detailed coverage of the vehicle's electrical system.

Procedures Included

Maintenance:

Routine maintenance, fluid changes, filter replacements, and general upkeep procedures.

Repair:

Step-by-step repair instructions for all major mechanical and electrical components, including complete disassembly and reassembly.

Troubleshooting:

Implied through detailed diagnostic information and specific repair procedures for common issues.

Technical Depth

Depth:

Comprehensive coverage suitable for both DIY enthusiasts and experienced mechanics, with detailed instructions and illustrations.

📊 Manual Specifications

File Format

Compatibility:

Compatible with all versions of Windows and Mac operating systems.

Software Requirements:

Requires Adobe PDF Reader and Winzip (both free).

Print Quality

Printability:

Fully printable, allowing users to print entire manual or specific pages.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, SOHC, 1-cylinder

Displacement:

348cc (Note: Exact displacement might vary slightly across specific model years or sub-models within the DR350 range, the manual covers this).

Performance

Horsepower:

Approx. 30-34 HP (Varies by year and tuning, manual will provide specific figures).

Torque:

Approx. 22-24 lb-ft (Varies by year and tuning, manual will provide specific figures).

Fuel System

Carburetor Type:

Mikuni VM33SS (typical for this model, manual will confirm specific jetting and settings).

Fuel Type:

Unleaded gasoline (manual will specify octane rating).

🔧 Transmission

Standard

Transmission Type:

5-speed manual

Optional

Optional Transmissions:

Features

Clutch Type:

Wet multi-plate

📐 Dimensions

Exterior

Length:

Refer to manual for specific dimensions as they can vary slightly by year.

Width:

Refer to manual for specific dimensions.

Height:

Refer to manual for specific dimensions.

Weights

Dry Weight:

Approx. 277-282 lbs (126-128 kg) (Varies by model year and equipment, manual will provide exact figures).

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle specific safety features are detailed in manual, not typically rated by agencies like NHTSA).

Active Features

Braking System:

Front: Disc brake; Rear: Disc brake (Drum brake on some earlier models, manual covers both if applicable).

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals (manual covers electrical system related to these).

💡 Technology Features

Infotainment

Infotainment Features:

N/A (This era of dual-sport motorcycle did not feature electronic infotainment systems).

Driver Assistance

Assistance Systems:

N/A (No electronic driver assistance features)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 2,000 miles or 6 months, but the manual will provide specific Suzuki recommendations.

Spark Plug Maintenance:

Refer to manual for recommended replacement or inspection intervals.

Chain Lubrication:

Regularly recommended, frequency depends on riding conditions (detailed in manual).

Fluid Specifications

Engine Oil Type:

Suzuki recommends specific SAE viscosity grades (e.g., 10W-40 or 20W-50) and JASO MA compliant motorcycle oil. Manual will specify exact type and capacity.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (manual will confirm exact specification).

Known Issues

Common Wear Items:

Clutch plates, chain and sprockets, brake pads, fork seals, and electrical connectors can be common wear items.

Potential Problems:

Some models may experience occasional carburetor jetting issues, electrical connection corrosion, or stator/regulator problems over time (manual will aid in diagnosis).

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Model Evolution

Dr Series Context:

The DR350 was a popular dual-sport motorcycle known for its versatility, bridging the gap between off-road capability and on-road usability. It evolved from earlier DR models and was later succeeded by the DR-Z series.

Production

Production Years:

1990-1999

🏆 Awards & Recognition

Recognitions

Industry Recognition:

While specific awards for the DR350 are not widely documented, it was generally well-regarded in its segment for reliability and versatility.