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BMW 325 325e 325es 1990 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 325, 325e, 325es Year: 1990 Codes Chassis Code: E30 👋 Introduction Market Position Target Audience: BMW E30 owners seeking to perform their own...
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Art.-Nr: 425559
Stichworte: 1990 325 325e 325es BMW Car Cars Misc
BMW 325 325e 325es 1990 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325, 325e, 325es
Year:
1990
Codes
Chassis Code:
E30
👋 Introduction
Market Position
Target Audience:
BMW E30 owners seeking to perform their own maintenance, repairs, or restoration; independent repair shops specializing in BMW vehicles.
Competitive Analysis
Value Proposition:
Provides comprehensive, in-depth technical information typically found in official BMW workshop manuals, enabling significant cost savings on repairs and maintenance.
Key Features
Completeness:
Covers all essential aspects of vehicle repair and maintenance, from basic tune-ups to complex overhauls.
Diagrams And Illustrations:
Contains detailed exploded diagrams, wiring schematics, and procedural illustrations to aid understanding.
Troubleshooting Guidance:
Offers structured troubleshooting trees to efficiently diagnose issues.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service & Repair Manual
Language:
English
Format:
Digital (assumed PDF based on typical offerings)
Page Count
Estimated Page Count:
Likely over 1000 pages (typical for comprehensive service manuals covering multiple models/engines).
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, tuning, emissions control, cooling system, lubrication system, fuel system (including Bosch L-Jetronic and Motronic).
Transmission:
Manual (Getrag 260) and Automatic (ZF 4HP22) transmission removal, installation, internal repair, and fluid specifications.
Drivetrain:
Driveshaft, differential, rear axle, clutch assembly, and related components.
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, ball joints, bushings, wheel bearings, and alignment procedures.
Steering:
Power steering system diagnosis and repair, steering rack, tie rods, and steering column.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System) diagnosis and repair, brake fluid specifications, master cylinder, and brake lines.
Electrical:
Complete wiring diagrams, starter motor, alternator, battery, ignition system, lighting, gauges, accessories, fuses, relays, and diagnostic troubleshooting.
Bodywork:
Exterior body panels, doors, hood, trunk, bumpers, glass, interior trim, and seat adjustments.
Heating And Air Conditioning:
HVAC system components, refrigerant, compressor, blower motor, and climate control panel.
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, spark plug service, coolant flushes, and belt inspections.
Troubleshooting:
Diagnostic charts and flowcharts for identifying and resolving common problems across all major systems.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation, including torque specifications and clearances.
Rebuild:
Detailed procedures for engine and transmission rebuilds, including component specifications and tolerances.
Diagnostics:
Advanced diagnostic techniques for electrical systems, fuel injection, and emission control systems.
Technical Depth
Depth:
Comprehensive coverage suitable for both DIY enthusiasts and professional mechanics, including detailed technical data, diagrams, and specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchable Text:
Yes (typical for quality digital manuals)
Printable:
Yes
Print Quality
Diagram Clarity:
High (expected for professional service manuals)
Image Resolution:
High (expected for professional service manuals)
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code 325 325Es:
M20B25
Engine Code 325E:
M20B27
Configuration:
Inline 6-cylinder
Displacement 325 325Es:
2.5 Liters (2494 cc)
Displacement 325E:
2.7 Liters (2693 cc)
Performance
Horsepower 325 325Es:
168 hp @ 5800 rpm
Horsepower 325E:
121 hp @ 4250 rpm (often referred to as 'Eta' engine for torque focus)
Torque 325 325Es:
164 lb-ft @ 4300 rpm
Torque 325E:
170 lb-ft @ 3250 rpm
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection
Fuel Type:
Unleaded Gasoline (Premium Recommended)
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 or equivalent) or a 50/50 mix of Ethylene Glycol and distilled water.
Lubrication System
Oil Type Recommendation:
Synthetic SAE 15W-40 or 20W-50 depending on climate. Consult manual for precise specifications.
Oil Capacity:
Approximately 5.5 US quarts (5.2 Liters) with filter change (verify in manual).
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual (Getrag 260)
Optional
Optional Transmission Type:
4-speed Automatic (ZF 4HP22)
Features
Transmission Fluid Manual:
BMW MTF LT-2 or equivalent (e.g., Red Line MTL)
Transmission Fluid Automatic:
Dexron II or equivalent (verify specific BMW specification in manual).
📐 Dimensions
Exterior
Body Styles:
2-door Sedan, 4-door Sedan, Convertible
Weights
Curb Weight Approximate:
2800 - 3100 lbs (1270 - 1406 kg), varies by body style and options.
🛡️ Safety Features
Ratings
Safety Features Overview:
ABS (Anti-lock Braking System) was optional or standard on certain models. Crumple zones, seat belts.
Active Features
ABS:
Available
Passive Features
Seatbelts:
Front and rear seat belts.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog gauges, AM/FM radio with cassette player, optional premium sound systems.
Driver Assistance
Driver Assistance Features:
ABS (optional/standard depending on trim), limited driver aids by modern standards.
Connectivity
Connectivity Features:
None by modern definition; basic power accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Approximately every 5,000 to 7,500 miles (8,000 to 12,000 km) or annually, depending on driving conditions. Refer to manual for specific recommendations.
Spark Plug Replacement:
Typically every 30,000 miles (48,000 km) for standard plugs; consult manual for specific plug type and interval.
Coolant Flush:
Every 2 years or 30,000 miles (48,000 km).
Timing Belt Replacement:
The M20 engine uses a timing belt. Replacement interval is typically around 40,000 to 60,000 miles (64,000 to 96,000 km) or 4-5 years. Crucial to check and replace.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (verify specific BMW specification).
Power Steering Fluid:
ATF Dexron II or BMW CHF 11 S (verify specific to model and year).
Known Issues
Cooling System Leaks:
Common issues include radiator leaks, hose degradation, and water pump failure. Overheating can lead to significant engine damage.
Fuel Injector Issues:
Clogged or failing injectors can cause rough idling, misfires, and poor performance.
Rubber Bushings Wear:
Suspension and subframe bushings are prone to wear and cracking over time, affecting ride quality and handling.
Wiring Harness Degradation:
Age-related degradation of wiring insulation can lead to electrical faults.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW has a long-standing reputation for producing driver-focused, sporty, and well-engineered vehicles.
Model Evolution
E30 Introduction:
The E30 chassis replaced the E21 generation and was produced from 1982 to 1994. The 325, 325e, and 325es models represent significant iterations of the E30's mid-to-late production run.
Production
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
E30 Legacy:
The E30 generation is highly regarded for its driving dynamics, build quality, and timeless design, often considered a classic sports sedan.
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