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1992-1996 Mitsubishi 3000GT Factory Service Repair Manual 1993 1994 1995

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Codename: GTO (Japan) Generation Generation Code: Z10/Z11A/Z15A/Z16A Production Start Year: 1990 Production End Year: 1999 Codes Chassis Codes Covered: Z11A, Z15A, Z16A...
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1992-1996 Mitsubishi 3000GT Factory Service Repair Manual 1993 1994 1995
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT
Codename:
GTO (Japan)
Generation
Generation Code:
Z10/Z11A/Z15A/Z16A
Production Start Year:
1990
Production End Year:
1999
Codes
Chassis Codes Covered:
Z11A, Z15A, Z16A
👋 Introduction
Market Position
Positioning:
High-performance GT car aimed at the premium sports coupe market, competing with vehicles like the Mazda RX-7, Toyota Supra, and Nissan 300ZX.
Competitive Analysis
Rivals Early 90S:
Mazda RX-7 (FD), Toyota Supra (Mk IV), Nissan 300ZX (Z32), Chevrolet Corvette (C4)
Key Features
Performance Variants:
Available in naturally aspirated and twin-turbocharged variants, offering significant power and acceleration.
All Wheel Drive:
Standard or optional All-Wheel Drive (AWD) with Active Transfer Case on many models.
Four Wheel Steering:
Optional AWS (Active Four-Wheel Steering) system for enhanced maneuverability and stability.
Electronic Suspension:
Optional ECS (Electronic Controlled Suspension) system offering adjustable damping.
Aerodynamics:
Active aerodynamic components, including a retractable front air dam and adjustable rear wing (on some models).
📋 Manual Details
Coverage Areas
Model Years Covered:
1992, 1993, 1994, 1995, 1996
Regions Covered:
North America (implied by model year range and feature set, likely applicable to global markets with regional variations noted where relevant)
Page Count
Estimated Page Count:
Approximately 2000-3000 pages (typical for comprehensive factory service manuals of this era)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
6G72 SOHC and DOHC (Naturally Aspirated and Twin-Turbocharged V6)
Fuel System:
EFI, fuel pump, injectors, fuel pressure regulator, evaporative emission control
Cooling System:
Radiator, water pump, thermostat, fan control, coolant types
Intake And Exhaust:
Intake manifold, exhaust manifolds, catalytic converters, mufflers, exhaust gas recirculation (EGR)
Emission Control:
PCV system, EVAP system, O2 sensors, catalytic converter function
Clutch:
Hydraulic clutch system, clutch disc, pressure plate, release bearing (for manual transmissions)
Manual Transaxle:
F5M33 (5-speed AWD), V5M33 (5-speed AWD with active center differential), F4A51 (4-speed Automatic AWD)
Automatic Transaxle:
4-speed Automatic F4A51 (AWD models)
Propeller Shaft:
Driveshaft, U-joints, center support bearing (AWD models)
Front Axle:
CV joints, axle shafts, differential (AWD models)
Rear Axle:
Differential, axle shafts, hub bearings (AWD models)
Wheel And Tire:
Tire pressure, rotation, wheel alignment, wheel bearing service, bolt pattern
Powerplant Mount:
Engine and transmission mounts (hydraulic and solid)
Front Suspension:
MacPherson struts, control arms, sway bar, bushings, ball joints
Electronic Control Suspension:
ECS (Electronic Controlled Suspension) system operation, components, diagnosis, and service
Rear Suspension:
Multi-link independent suspension, trailing arms, control arms, springs, shocks
Service Brakes:
Brake system, calipers, rotors, pads, brake fluid, ABS (Anti-lock Braking System)
Parking Brakes:
Parking brake mechanism, cables, adjustment
Steering:
Power steering system, steering rack, tie rod ends, steering column
4 Wheel Steering System:
AWS (Active Four-Wheel Steering) system operation, components, diagnosis, and service (where applicable)
Body:
Body panel repair, structural components, chassis diagnostics
Exterior:
Doors, hood, trunk lid, windows, mirrors, exterior trim, lighting
Interior:
Seats, dashboard, door panels, headliner, carpets, trim components
Heater:
HVAC system, heater core, blower motor, controls
Air Conditioner:
Refrigerant system, compressor, condenser, evaporator, charging, servicing
Ventilation:
Fresh air intake, recirculation modes, cabin filters
Electrical System:
Battery, charging system, starter, lighting, fuses, relays, wiring diagrams, ECUs
Diagnostics:
On-board diagnostics (OBD-I) for engine and transmission, specific diagnostic procedures for all systems
Procedures Included
Maintenance:
Routine maintenance tasks: oil changes, filter replacements, spark plug replacement, fluid checks and changes
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for all major systems
Repair:
Step-by-step repair procedures for virtually all components and systems
Overhaul:
Engine and transmission overhaul procedures, including disassembly, inspection, and reassembly
Adjustment:
Mixture control, idle speed, parking brake, clutch pedal, suspension alignment
Replacement:
Component replacement procedures for all parts of the vehicle
Calibration:
Calibration procedures for sensors and electronic systems (where applicable)
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts
Diagnostic Tools:
Details on required special tools and diagnostic equipment
Specifications:
Detailed specifications, torque values, clearances, and tolerances for all components
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF (if scanned from original, may have OCR layer)
Print Quality
Printability:
Printable (allows users to print specific sections or the entire manual)
Binding Type
Binding:
N/A (Digital Delivery)
Paper Type
Paper Quality:
N/A (Digital Delivery)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72
Configuration:
3.0L V6 (SOHC and DOHC)
Performance
Naturally Aspirated Hp:
Approx. 222 hp (SOHC), 276 hp (DOHC)
Twin Turbo Hp:
Approx. 300 hp (DOHC Twin-Turbo)
Twin Turbo Torque:
Approx. 300-315 lb-ft
Fuel System
Induction:
Multi-point Fuel Injection (MPI), Twin-Turbocharged with intercoolers (GT/GTS/VR-4 models)
Recommended Fuel:
Premium Unleaded (91 octane or higher recommended for turbo models)
🔧 Transmission
Standard
Manual Transmission:
5-speed Manual (F5M33 or V5M33 for AWD)
Optional
Automatic Transmission:
4-speed Automatic (F4A51 for AWD)
Features
All Wheel Drive:
Available on most models (e.g., VR-4, GTS-4), often featuring an Active Transfer Case for power distribution.
Active Center Differential:
Available on select AWD manual transmission models.
📐 Dimensions
Exterior
Length:
Approx. 178.7 inches (4539 mm)
Width:
Approx. 70.5 inches (1791 mm)
Height:
Approx. 48.0 inches (1219 mm)
Wheelbase:
Approx. 97.2 inches (2469 mm)
Weights
Curb Weight:
Approx. 3450 - 3700 lbs (depending on configuration)
Gross Weight Rating:
Varies by model and configuration
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Not directly rated for this era by NHTSA in a comparable format to modern standards. Designed to meet safety standards of the time.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most models.
Aws:
Optional Active Four-Wheel Steering enhances stability and control.
Traction Control:
Available Traction Control System (TCS) on some AWD models.
Passive Features
Airbags:
Driver and passenger airbags (standard by mid-90s).
Seatbelts:
Three-point inertia-reel seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Amplified systems with premium speakers.
Climate Control:
Manual or automatic climate control systems.
Driver Assistance
Cruise Control:
Standard cruise control.
Active Aero:
Active front air dam that deploys at speed (on certain models) for aerodynamic efficiency.
Connectivity
Vehicle Networks:
Primarily proprietary Mitsubishi diagnostics for the era. No modern CAN bus or Bluetooth connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750-7,500 miles or 6-12 months, depending on driving conditions and oil type (refer to manual for exact specification).
Timing Belt Replacement:
Crucial for 6G72 engines: typically every 60,000-90,000 miles or 5-7 years. Failure can cause catastrophic engine damage.
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Spark Plug Replacement:
Varies by plug type (e.g., 30,000 miles for standard, 60,000-100,000 miles for platinum/iridium).
Fluid Specifications
Engine Oil:
API SG/SH, SAE 10W-30 or 5W-30 (check manual for specific viscosity and API rating).
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Mitsubishi Diamond ATF-SP II M or equivalent (refer to manual for exact specification).
Brake Fluid:
DOT 3 or DOT 4.
Coolant:
Ethylene Glycol based coolant, 50/50 mix with distilled water.
Known Issues
Twin Turbo System:
Potential for vacuum line degradation, boost leaks, turbocharger wear, and intercooler issues.
Timing Belt:
Crucial to maintain replacement schedule; failure is catastrophic.
Ecs System:
ECS sensors and actuators can fail, leading to error codes or suspension malfunction.
Aws System:
AWS hydraulic lines or actuators can leak or fail, affecting rear-wheel steering.
Engine Management:
Ignition coil pack issues, crank/cam sensor failures, and ECU problems can occur.
Interior Wear:
Common for interior plastics and seat bolsters to show wear over time.
📚 Vehicle History
Brand Heritage
Mitsubishi Performance Legacy:
Mitsubishi has a history of performance vehicles, including rally cars (Lancer Evolution) and sporty coupes, building on its engineering prowess.
Model Evolution
First Generation Intro:
Introduced in 1990 (as 1991 model year in North America), as Mitsubishi's flagship sports coupe.
Mid Cycle Refresh:
Significant refresh for the 1994 model year, including updated aerodynamics, interior revisions, and powertrain enhancements.
Evolution To 1996:
Models from 1994-1996 represent the refined second phase of the first generation, incorporating the facelift and technological upgrades.
Production
Manufacturing Location:
Japan
Production Years Covered By Manual:
1992-1996
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list in 1992.
Motor Trend Car Of The Year Nominee:
Recognized as a significant performance car upon release.
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