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Alfa Romeo 155 Service Repair Manual 1992-1998

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The Alfa Romeo 155, produced from 1992 to 1998, represents the first generation of this notable sedan, designed by Pininfarina. It built upon Alfa Romeo's legacy of performance and sporting...
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Alfa Romeo 155 Service Repair Manual 1992-1998
The Alfa Romeo 155, produced from 1992 to 1998, represents the first generation of this notable sedan, designed by Pininfarina. It built upon Alfa Romeo's legacy of performance and sporting sedans, offering a blend of modern styling and engaging driving dynamics. Available as a 4-door sedan, the 155 was equipped with a range of Alfa Romeo Twin Spark and Busso V6 engines, featuring multi-point fuel injection and electronic engine control. Notable variants included the Q4 model, which incorporated an advanced all-wheel-drive system. The vehicle's engineering quality and reliability were characteristic of the era, with a successful motorsport heritage, particularly in touring car racing. This Service and Repair Workshop Manual in English provides comprehensive coverage for the Alfa Romeo 155, targeting professional technicians, mechanics, and enthusiasts. It details maintenance procedures, diagnostic steps, repair instructions, and rebuild guidance for all major systems, including engine, transmission, brakes, suspension, steering, electrical, fuel, cooling, exhaust, climate control, bodywork, and safety systems. The manual also includes technical specifications, torque settings, and detailed, printable wiring diagrams. Its purpose is to empower users to perform routine maintenance, troubleshooting, and repairs, offering significant cost savings and ensuring the optimal upkeep of their vehicle.
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
155
Model Generation:
First Generation
Production Years Covered:
1992-1998
👋 Introduction
Market Position
Value Proposition:
Significant cost savings on repair, maintenance, and service compared to professional garages.
Competitive Analysis
Advantage:
Provides professional-level information to DIY enthusiasts and independent workshops.
Key Features
Accessibility:
Easy to use PDF format, no special technical computer skills required.
Delivery:
Instant download via email link upon payment confirmation.
Usage:
Unlimited use with no restrictions.
Support:
Customer support available via email for assistance or download issues.
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Service and Repair Workshop Manual
Format:
Digital Download (PDF)
Target Audience:
Professional Technicians, Mechanics, Enthusiasts
Page Count
Estimated Page Count:
Comprehensive (specific number not provided, but described as 'everything you will ever need')
📖 Manual Coverage
Systems Covered
Engine:
All engine types and variants within the 1992-1998 155 range
Transmission:
Manual and Automatic Transmission systems
Brakes:
Hydraulic brake systems, ABS (Anti-lock Braking System)
Suspension:
Front and Rear suspension components and geometry
Steering:
Power steering system, steering column, and linkage
Electrical:
Complete vehicle electrical system, including wiring diagrams, fuses, relays, lighting, and accessories
Fuel System:
Fuel injection, fuel pump, fuel lines, and tank
Cooling System:
Radiator, thermostat, water pump, and cooling fan operation
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and pipes
Climate Control:
Air conditioning and heating system service
Bodywork:
Exterior body panels, doors, windows, and interior trim
Safety Systems:
Airbags, seatbelts, and other safety restraint systems
Procedures Included
Diagnostics:
All diagnostic procedures for every system
Maintenance:
Routine maintenance tasks, fluid changes, filter replacements, inspections
Repair:
Step-by-step repair instructions for all components and systems
Rebuild:
Comprehensive rebuild procedures for major components like engines and transmissions
Refurbish:
Guidance on refurbishing various vehicle components
Restoration:
Information beneficial for restoration projects
Troubleshooting:
Detailed troubleshooting guides for common and uncommon issues
Specifications:
Torque specifications, clearances, and adjustment procedures
Wiring Diagrams:
Complete, printable wiring diagrams for all circuits
Technical Depth
Depth:
A-Z coverage, from basic maintenance to advanced diagnostics and full rebuilds
📊 Manual Specifications
File Format
Format:
Adobe PDF
Compatibility:
PC & MAC Computers
Operating Systems:
Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7 & 8
Print Quality
Printability:
High-quality printable pages
Diagrams:
Highly detailed, printable diagrams
Binding Type
Binding:
N/A (Digital Download - printable on demand)
Paper Type
Paper Type:
N/A (Digital Download - user prints on chosen paper)
⚙️ Engine Specifications
Primary Engine
Engine Options Overview:
The Alfa Romeo 155 was offered with a range of Alfa Romeo Twin Spark and Busso V6 engines.
Performance
Twin Spark Performance:
Typically offered in 1.7L, 1.8L, and 2.0L displacements, with power outputs ranging from approximately 115 hp to 155 hp.
Busso V6 Performance:
Available in 2.5L and 3.0L displacements, with power outputs ranging from approximately 160 hp to 230 hp in performance variants like the V6 TI.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for most variants.
Engine Management:
Electronic Engine Control (EEC) systems, specific ECUs vary by engine and market.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission (offered on certain models and markets)
Features
All Wheel Drive:
Q4 (Quadrifoglio 4) variants featured an advanced all-wheel-drive system with a viscous coupling center differential and Torsen rear differential.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan
Length Overview:
Approximately 4400 mm (173.2 inches) for most sedan variants.
Width Overview:
Approximately 1700 mm (66.9 inches) for most variants.
Height Overview:
Approximately 1420 mm (55.9 inches) for most variants.
Weights
Curb Weight:
Varies significantly by engine and drivetrain, typically ranging from 1200 kg to 1500 kg (2645 lbs to 3307 lbs).
🛡️ Safety Features
Ratings
Crash Test Data:
Specific Euro NCAP or equivalent ratings for this period are not widely publicized, but generally considered competitive for its era.
Active Features
ABS:
Anti-lock Braking System (ABS) was available and standard on many models.
Traction Control:
ASR (Anti-Slip Regulation) traction control was available on some higher-spec models, especially Q4 variants.
Passive Features
Airbags:
Driver's side airbag standard on later models, passenger airbag optional or standard on top trims.
Seatbelts:
Pre-tensioning seatbelts, often with height adjustment.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD players, often with optional upgrades. Speaker configurations varied by trim.
Climate Control Tech:
Manual climate control with A/C, or optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Available as an option on some models.
Connectivity
Early Features:
Limited by modern standards; focus on core driving and comfort features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 15,000 km (4,500 to 9,000 miles) or 12 months, depending on usage and oil type. Consult manual for specific engine.
Timing Belt Replacement:
Crucial for Twin Spark engines; typically recommended every 72,000 km (45,000 miles) or 4-5 years. V6 engines use timing chains or belts with different intervals.
Fluid Specifications
Engine Oil Type:
Refer to manual, but generally SAE 10W-40 or 5W-40 synthetic or semi-synthetic oil meeting API SG/SH or ACEA A2/A3 specifications.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water. Refer to manual for specific concentration and type.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Type:
Manual: GL-4 or GL-5 gear oil. Automatic: ATF DEXRON II/III or equivalent.
Known Issues
Twin Spark Issues:
Potential for cylinder head wear, oil consumption, and timing belt tensioner issues. Early Twin Spark engines can suffer from valve guide wear.
Electrical Gremlins:
As with many Italian cars of this era, electrical issues (corroded connectors, faulty sensors) can be present.
Rust:
Rust can be an issue, particularly around wheel arches, sills, and suspension mounting points.
📚 Vehicle History
Brand Heritage
Alfa Romeo Legacy:
Built upon Alfa Romeo's rich history of performance and sporting sedans, following models like the Alfa 75 and 33.
Model Evolution
Design Influence:
Designed by Pininfarina, it represented a move towards more modern, aerodynamic styling compared to its predecessor.
Motorsport Heritage:
The 155 had a successful motorsport career, particularly in touring car racing, notably the DTM with the iconic 155 V6 TI.
Production
Production Location:
Primarily produced in Italy.
🏆 Awards & Recognition
Recognitions
Motorsport Acclaim:
Significant recognition for its success in touring car championships, including DTM, BTCC, and Italian Superturismo Championship.
Design Awards:
While specific awards for the 155 itself are not prominently advertised, its Pininfarina design was well-regarded for its contemporary appeal.
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