Yamaha XJ600S Diversion Seca 2 1992-1999 Service Manual

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The Yamaha XJ600S Diversion, also known as the Seca II, is a mid-size motorcycle produced from 1992 to 1999. This model is celebrated for its reliable 598cc inline-four engine, comfortable...

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Typ: Motorcycle

Anbieter:

Art.-Nr: 66373

Stichworte: 1992 1993 1994 1995 1996 1997 1998 1999 Diversion Motorcycle Motorcycles Seca 2 Triumph TRW XJ600S Yamaha

Produktvarianten

Beschreibung

The Yamaha XJ600S Diversion, also known as the Seca II, is a mid-size motorcycle produced from 1992 to 1999. This model is celebrated for its reliable 598cc inline-four engine, comfortable ergonomics, and versatility, making it suitable for both commuting and touring. It offered a balanced blend of performance and practicality, positioning itself as a competitive option against similar models from other manufacturers. The XJ600S Diversion is recognized for its dependable engineering and value proposition within its market segment. This comprehensive workshop service manual provides detailed instructions for the maintenance and repair of the Yamaha XJ600S Diversion (chassis code 4BR) from 1992 through 1999. It covers all essential systems, including engine mechanicals, fuel and ignition systems, cooling, exhaust, transmission, drivetrain, suspension, brakes, wheels, tires, and the electrical system. The manual includes procedures for preventative maintenance, troubleshooting, engine rebuilds, carburetor overhauls, and electrical diagnostics, offering extensive technical depth for owners and technicians alike.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XJ600S Diversion / Seca II

Product Name:

Yamaha XJ600S Diversion Seca 2 1992-1999 Service Manual PDF Download

Codes

Chassis Code:

👋 Introduction

Market Position

Market Segment:

Mid-size naked/sport-touring motorcycle.

Competitive Analysis

Competitors:

Suzuki GS500E, Honda CB500, Kawasaki GPZ500S, Kawasaki ER-5.

Key Features

Key Features:

Reliable inline-four engine, comfortable ergonomics, versatile for commuting and touring, affordable.

📋 Manual Details

Coverage Areas

Years Covered:

1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, assembly, inspection, and adjustment procedures.

Fuel System:

Carburetor tuning, cleaning, inspection, and fuel tank/line maintenance.

Ignition System:

CDI ignition system diagnostics, spark plug specifications, and timing adjustments.

Cooling System:

Radiator, fan, thermostat, and coolant flushing procedures.

Exhaust System:

Muffler, pipes, and catalytic converter inspection and replacement.

Transmission:

Gearbox disassembly, assembly, inspection, and clutch operation.

Drivetrain:

Chain and sprocket inspection, adjustment, and replacement.

Suspension Front:

Fork disassembly, seal replacement, oil levels, and spring preload adjustments.

Suspension Rear:

Monoshock absorber inspection, adjustment, and linkage maintenance.

Brakes Front:

Caliper, disc, master cylinder, and brake line maintenance and bleeding procedures.

Brakes Rear:

Caliper, disc, master cylinder, and brake line maintenance and bleeding procedures.

Wheels Tires:

Wheel bearing inspection, tire pressure recommendations, and tire replacement guidelines.

Electrical System:

Wiring diagrams, battery maintenance, charging system, lighting, and starter motor.

Instrumentation:

Speedometer, tachometer, indicator lights, and diagnostic indicators.

Frame Bodywork:

Frame inspection, fairing removal and installation, seat, and fuel tank mounting.

Procedures Included

Preventative Maintenance:

Detailed service intervals and checks for oil changes, filter replacements, chain adjustments, brake fluid flushes, etc.

Troubleshooting:

Step-by-step diagnostic procedures for common problems and fault finding.

Repair Disassembly Assembly:

Comprehensive instructions for disassembling, inspecting, repairing, and reassembling all major motorcycle components.

Engine Rebuild:

Detailed guidance for engine top-end and bottom-end rebuilds, including torque specifications.

Carburetor Overhaul:

Specific instructions for cleaning, rebuilding, and synchronizing the carburetors.

Electrical Diagnostics:

Guidance on using multimeters, testing components, and following wiring diagrams.

Technical Depth

Technical Depth:

Extensive coverage from basic routine maintenance to complete engine and component overhauls.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, clear text and diagrams suitable for printing.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, DOHC, inline-four-cylinder, air-cooled

Displacement:

598 cc

Bore X Stroke:

62.0 mm x 49.6 mm

Compression Ratio:

9.2:1

Performance

Horsepower Estimated:

55-60 HP @ 9000 RPM (approximate, varies by market/tuning)

Torque Estimated:

48-52 Nm @ 7500 RPM (approximate, varies by market/tuning)

Fuel System

Carburetion:

4 x Mikuni B26-28 VM/BST or similar (specific model dependent)

Fuel Tank Capacity:

17 Liters (approximate)

Lubrication

Oil Capacity:

3.4 Liters (with filter change, approximate, refer to manual for exact)

Recommended Oil Type:

API SG or higher, SAE 10W-40 motorcycle oil (refer to manual for exact specifications)

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 6-speed sequential

Final Drive:

Sealed O-ring chain

Features

Clutch Type:

Wet, multiple disc, cable operated

📐 Dimensions

Exterior

Length:

2135 mm (approximate)

Width:

770 mm (approximate)

Height:

1170 mm (approximate)

Weights

Dry Weight:

186 kg (approximate)

Wet Weight:

205 kg (approximate, with all fluids)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety is typically assessed through independent testing and user experience rather than formal ratings like cars).

Active Features

Active Safety Features:

Disc brakes front and rear for reliable stopping power.

Passive Features

Passive Safety Features:

Sturdy frame construction, rider protection via fairing (on S model).

💡 Technology Features

Infotainment

Infotainment System:

N/A (This era of motorcycle focused on core functionality, not integrated infotainment).

Driver Assistance

Driver Assistance Features:

N/A (Basic motorcycle technology for its time).

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 4,000-6,000 km or 6 months (refer to manual for exact)

Oil Filter Replacement Interval:

With every oil change

Spark Plug Replacement Interval:

Every 12,000-16,000 km (refer to manual for exact type and gap)

Chain Adjustment Interval:

Every 1,000-2,000 km or as needed

Brake Fluid Change Interval:

Every 2 years or as recommended

Fluid Specifications

Coolant Type:

Permanent type ethylene glycol coolant (50% mixture with distilled water, refer to manual for exact type)

Fork Oil Type:

Yamalube Fork Oil 10W or equivalent (specific weight and quantity in manual)

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (refer to manual for specific recommendation)

Known Issues

Common Issues:

Carburetor synchronization drift, occasional stator failure, potential fork seal leaks with age, cam chain noise.

📚 Vehicle History

Brand Heritage

Yamaha Heritage:

Yamaha Motor Company has a long-standing reputation for producing high-performance, reliable, and innovative motorcycles across various genres.

Model Evolution

Xj600 Evolution:

The XJ600 Diversion (also known as Seca II in some markets) was developed as a more user-friendly and touring-oriented variant of Yamaha's inline-four lineage, offering a balance of performance and comfort.

Production

Production Years:

1992-2003 (approximately, with variations in market availability and updates).

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Awards And Recognitions:

While specific awards are not widely documented for this model, it was recognized for its reliability, comfortable ride, and value for money in its segment.