Systems Covered:
Engine mechanical, engine electrical, fuel system, exhaust system, cooling system, lubrication system, ignition system, transmission (automatic and manual), drivetrain, suspension, steering, brakes (front and rear), wheels and tires, chassis, body (exterior and interior), HVAC, electrical system (wiring diagrams, components, diagnostics), emission controls, diagnostic procedures, troubleshooting, specifications, torque values, capacities
Engine Mechanical Coverage:
Engine assembly, disassembly, cylinder head repair, piston and connecting rod service, crankshaft and bearing service, valve train operation, timing gear/chain/belt replacement, engine diagnostics and troubleshooting.
Transmission Coverage:
Automatic transmission (AXOD-E/4EAT) disassembly, assembly, component identification, service, repair, and troubleshooting. Manual transmission (MTX-III) service and repair.
Electrical System Coverage:
Comprehensive wiring diagrams for all circuits, component locations, fuse and relay specifications, diagnostic procedures for power windows, locks, lights, instruments, and accessories.
Brake System Coverage:
Front and rear brake systems (disc/drum or disc/disc), hydraulic system service, brake pad and shoe replacement, caliper and wheel cylinder overhaul, brake line inspection and replacement, ABS system diagnostics and repair.
Suspension And Steering Coverage:
Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), power steering system service, steering linkage, wheel alignment specifications.
Procedures Included:
Scheduled maintenance, routine service, inspection, diagnosis, repair, overhaul, adjustment, component replacement, troubleshooting for all major vehicle systems, including engine rebuilds, transmission repairs, brake system servicing, electrical diagnostics, and bodywork.
Engine Performance Tuning:
Information on fuel injection system adjustments, ignition timing, and emission control system diagnostics. Includes procedures for setting idle speed and ensuring proper engine performance.
Body And Interior Repair:
Procedures for door panel removal, seat adjustment, interior trim replacement, body panel alignment, and exterior trim component servicing.
HVAC System Service:
Refrigerant handling, compressor service, blower motor replacement, heater core service, and diagnostic procedures for climate control systems.
Technical Depth:
Comprehensive, covering from basic maintenance to advanced diagnostics and complete overhauls. Includes detailed procedures, step-by-step instructions, exploded views, wiring diagrams, and diagnostic flowcharts.
Diagnostic Flowcharts:
Includes detailed diagnostic flowcharts for common drivability and electrical issues, guiding technicians through systematic troubleshooting.
Torque Specifications:
Comprehensive list of all critical torque specifications for engine, transmission, suspension, and chassis components, ensuring proper assembly and preventing damage.
Exploded Views And Illustrations:
Numerous exploded views and clear illustrations throughout the manual to aid in understanding component relationships and assembly sequences.
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations).
Spark Plug Replacement:
Approximately 30,000 miles for standard plugs.
Timing Belt Replacement:
Recommended every 60,000-100,000 miles for the Vulcan V6 (refer to manual for precise interval).
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for precise viscosity based on climate).
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent ethylene glycol-based coolant with deionized water.
Transmission Fluid Type:
Mercon ATF (for automatic transmissions).
Brake Fluid Type:
DOT 3 brake fluid.
Known Issues:
Intake manifold gasket leaks (particularly on Vulcan V6), TPS (Throttle Position Sensor) failure, EGR valve issues, head gasket leaks, automatic transmission solenoids, fuel pump failures, O2 sensor failures, rust on body panels and subframes.
Engine Oil Capacity:
Approximately 4.5 quarts (with filter) for 3.0L and 3.8L V6 engines.
Coolant Capacity:
Approximately 12.2 quarts (with heater) for 3.0L V6.
Transmission Fluid Capacity:
Approximately 9.2 quarts (dry fill) for AXOD-E automatic transmission.
Fuel Tank Capacity:
18.0 gallons
Oil Filter Part Number Example:
Motorcraft FL-820-S (example, verify for specific engine)
Air Filter Part Number Example:
Motorcraft FA-1335 (example, verify for specific engine)
Brand Heritage:
Ford, an American automotive icon, has a long history of producing reliable and popular vehicles. The Taurus represented a significant shift for Ford, embracing front-wheel drive and aerodynamic styling.
Model Evolution:
The 1992 model is part of the second generation of the Ford Taurus (introduced in 1986). This generation brought refined styling, improved aerodynamics, and updated features. The innovative SHO (Super High Output) variant, introduced in 1989, added a performance-oriented option with a Yamaha-designed V6 engine.
Production Years:
1986-2007 (first generation: 1986-1991, second generation: 1992-1995)
Manufacturing Locations:
Atlanta, Georgia; Chicago, Illinois; Kansas City, Missouri; Wayne, Michigan