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Suzuki Sidekick Geo Tracker 1992 Service Repair Manual

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The 1992 Suzuki Sidekick, also known as the Geo Tracker in North America, represents a capable and versatile compact SUV from the first generation (ET/TA Series). Designed as a lightweight...
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Suzuki Sidekick Geo Tracker 1992 Service Repair Manual
The 1992 Suzuki Sidekick, also known as the Geo Tracker in North America, represents a capable and versatile compact SUV from the first generation (ET/TA Series). Designed as a lightweight and agile off-road vehicle, it offers a robust solution for both daily commuting and recreational adventures. Its engineering emphasizes reliability and accessible performance, making it a popular choice for those seeking an economical yet functional vehicle. Available in 2-door convertible and 2-door hardtop configurations, the Sidekick/Tracker features a 1.6-liter Inline 4-cylinder engine with SOHC, delivering approximately 80-90 horsepower and a part-time 4WD system for enhanced traction. This comprehensive service and repair manual is tailored for professional technicians and knowledgeable DIY mechanics. It provides detailed, step-by-step instructions covering all major vehicle systems, including engine mechanicals, cooling, lubrication, fuel, ignition, and emissions control. Furthermore, it details procedures for the transmission, brakes, suspension, steering, and electrical systems, alongside body and chassis components. The manual includes routine maintenance schedules, troubleshooting guides for common issues, disassembly and reassembly instructions, and critical technical specifications such as torque values and fluid capacities, ensuring owners can effectively maintain and repair their 1992 Suzuki Sidekick or Geo Tracker.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Sidekick
Year:
1992
Badge:
Geo Tracker
Generation
Code:
First Generation (ET/TA Series)
👋 Introduction
Market Position
Target Audience:
Professional technicians and knowledgeable DIY mechanics performing repairs and maintenance
Competitive Analysis
Comparison To Factory Manuals:
Designed to cover topics typically found in factory service manuals and owner's manuals, offering similar breadth and depth.
Key Features
Delivery Method:
Instant Download
Learning Style:
Step-by-step instructions, teaching factory-level knowledge
📋 Manual Details
Coverage Areas
Model Years Covered:
1992
Regions Covered:
North America (US, Canada)
Vehicle Types Covered:
2-Door Convertible, 2-Door Hardtop
Page Count
Estimated Pages:
High (Exact count not specified, but described as comprehensive)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, cooling system, lubrication system, fuel system, ignition system, emissions control
Transmission:
Manual transmission, automatic transmission, clutch system, driveshafts, differentials
Brakes:
Front disc brakes, rear drum brakes, parking brake system, hydraulic system
Suspension:
Front independent suspension, rear solid axle, shock absorbers, springs, steering components
Electrical:
Battery, charging system, starting system, lighting, instruments, wiring diagrams, fuses, relays, accessories
Body And Chassis:
Body panels, doors, windows, convertible top, interior trim, chassis components, frame
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tune-ups, lubrication
Troubleshooting:
Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major systems, including component removal, disassembly, cleaning, inspection, assembly, and reinstallation
Disassembly Assembly:
Detailed procedures for dismantling and reassembling various vehicle components and systems
Technical Specifications:
Torque specifications, clearances, tolerances, fluid capacities, and other critical data
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to advanced diagnostics and major component overhauls, suitable for professional technicians and experienced DIYers
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT capability for detailed viewing
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
Not Applicable (Digital Format)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder, SOHC
Engine Code:
G16A
Displacement:
1.6 Liters (1590 cc)
Performance
Horsepower Est:
Approx. 80-90 HP (Varies slightly by market and specific tune)
Torque Est:
Approx. 90-100 lb-ft (Varies slightly)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
3-Speed Automatic
Features
Drivetrain:
Part-time 4WD (Four-wheel drive) with selectable 2WD
📐 Dimensions
Exterior
Wheelbase In:
86.6 inches
Length In:
140.6 inches (Convertible), 146.7 inches (Hardtop)
Width In:
65.4 inches
Height In:
63.8 inches
Weights
Curb Weight Lbs Est:
2,200 - 2,400 lbs (depending on body style and transmission)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3-star (based on 1991-1992 models)
Active Features
Braking System:
Front ventilated disc, Rear drum
Steering:
Power assisted recirculating ball steering
Passive Features
Seatbelts:
Front seat belts with shoulder restraints, rear seat belts
Airbags:
Not Available
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, optional cassette player. Speaker configuration varies by trim.
Driver Assistance
Driver Assistance Features:
None (basic vehicle design for the era)
Connectivity
Connectivity Features:
None
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 miles or 6 months (refer to manual for exact specification)
Air Filter Replacement:
Every 15,000 - 30,000 miles or annually
Spark Plug Replacement:
Every 30,000 - 60,000 miles
Fluid Specifications
Engine Oil Type:
API SG, SF, or SE certified SAE 10W-30 or 10W-40 (refer to manual for specific viscosity)
Coolant Type:
Ethylene glycol based antifreeze (e.g., 50/50 mix with distilled water)
Transmission Fluid Manual:
API GL-4 SAE 75W-90 gear oil
Transmission Fluid Automatic:
Dexron II (or equivalent)
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Items:
Clutch wear, exhaust system rust, suspension bushings, cooling system hoses, catalytic converter.
Electrical Issues:
Corrosion on electrical connectors, intermittent power to accessories.
📚 Vehicle History
Brand Heritage
Parent Company:
Suzuki Motor Corporation
Model Evolution
Rebadging:
The Suzuki Sidekick was sold as the Geo Tracker in North America, a joint venture with General Motors.
Design Inspiration:
Designed as a compact, lightweight, and capable off-road vehicle.
Production
Manufacturing Location:
Japan (for Suzuki Sidekick), Ontario, Canada (for Geo Tracker)
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Praised for its compact size and capable off-road performance for its class, often compared to larger SUVs but with a more accessible price point.
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