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1993 1994 1995 1996 Subaru Impreza Service-Reparatur-Werkstatthandbuch

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Generations Covered: First Generation (GC/GF/GM) Codes Model Codes Covered: GC (sedan), GF (wagon), GM (coupe) 👋 Introduction Market Position Vehicle Class: Compact...
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Art.-Nr: 586350
1993 1994 1995 1996 Subaru Impreza Service-Reparatur-Werkstatthandbuch
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Generations Covered:
First Generation (GC/GF/GM)
Codes
Model Codes Covered:
GC (sedan), GF (wagon), GM (coupe)
👋 Introduction
Market Position
Vehicle Class:
Compact Car (A-segment)
Key Selling Points:
Standard Symmetrical All-Wheel Drive (AWD) for most models, robust Boxer engines, rally-inspired heritage, practicality.
Competitive Analysis
Primary Competitors 1993 1996:
Honda Civic, Toyota Corolla, Mitsubishi Lancer, Ford Escort, Nissan Sentra.
Key Features
Performance Variants:
Includes information for standard models and performance-oriented variants like the WRX (though WRX specifics might be in separate regional manuals).
AWD System:
Extensive coverage of the Symmetrical AWD system, its operation, and maintenance.
Manual Utility
Target Audience:
Professional mechanics, DIY enthusiasts, Subaru owners seeking in-depth knowledge.
📋 Manual Details
Coverage Areas
All Subaru Impreza Models:
Yes
Engine Variants Covered:
EJ15, EJ16, EJ18, EJ20, EJ22, EJ25 (Naturally Aspirated and Turbocharged)
Drivetrain Variants Covered:
Front-Wheel Drive (FWD), Symmetrical All-Wheel Drive (AWD)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Completeness:
Complete factory service manual covering all aspects of repair and maintenance.
Language
Language:
English
Format
Format:
Digital (PDF)
Product Name
Product Name:
1993 1994 1995 1996 Subaru Impreza Service Repair Workshop Manual
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul, diagnosis, timing belt replacement, lubrication system, cooling system, fuel system (EFI), emission control systems, turbocharger systems.
Engine Electrical:
Ignition system, starting and charging systems, ECU/ECM diagnosis, sensor data, wiring diagrams for all engine control modules.
Transmission Manual:
Clutch operation, gearbox overhaul, shift linkage adjustment, diagnosis, fluid specifications.
Transmission Automatic:
Hydraulic control systems, torque converter, overhaul procedures, diagnostic trouble codes (DTCs), fluid specifications, valve body diagnosis.
Drivetrain AWD:
Front differential, rear differential, center differential (viscous coupling), driveshafts, CV joints, AWD system diagnosis and repair.
Suspension:
Front and rear suspension components (struts, control arms, sway bars), alignment specifications, bush replacement, diagnosis of wear.
Steering:
Power steering system diagnosis, rack and pinion overhaul, tie rod ends, steering column, alignment.
Brakes:
Front and rear brake systems (disc/drum), ABS diagnosis and repair, hydraulic components, bleeding procedures, rotor and pad replacement, parking brake.
Electrical Chassis:
Lighting systems, horn, wipers, power windows, central locking, instrumentation cluster, fuses and relays, body control modules.
Climate Control:
HVAC system operation, refrigerant handling (R134a conversion might be a later topic, but pre-conversion system diagnosis), blower motor, heater core, A/C compressor.
Body And Trim:
Panel removal and installation, interior trim components, exterior trim, bumpers, glass replacement, sealing.
Wiring Diagrams:
Comprehensive and detailed wiring schematics for all major systems.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, brake pad inspection.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts.
Component Replacement:
Step-by-step instructions for replacing major components like alternators, starters, water pumps, fuel pumps, ignition coils, suspension arms, etc.
Engine Rebuild:
Full engine overhaul procedures, including cylinder head removal/installation, piston and connecting rod replacement, crankshaft bearing services, seal replacements.
Transmission Repair:
Detailed instructions for manual and automatic transmission disassembly, inspection, repair, and reassembly.
Brake System Repair:
Caliber overhaul, rotor and pad replacement, ABS modulator and sensor diagnosis, brake line and hose replacement.
Electrical Diagnosis:
Troubleshooting electrical faults using wiring diagrams, testing components with multimeters, diagnosing ECU/sensor issues.
Body Panel Repair:
Instructions for removing and installing fenders, doors, hoods, trunk lids, and associated trim.
Suspension Alignment:
Specifications for wheel alignment (camber, caster, toe) and procedures for adjustment.
Technical Depth
Depth:
Comprehensive workshop-level repair and diagnostic information.
Diagnostic Codes:
Includes diagnostic trouble codes (DTCs) and troubleshooting flowcharts for ECU-related issues.
Torque Specifications:
Detailed torque specifications for all critical fasteners.
Special Tools:
Lists and descriptions of special tools required for specific procedures.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable text, layered for clarity.
Print Quality
Printability:
Designed for clear printing of individual sections or the entire manual.
Binding Type
Digital Format:
PDF document accessible via computer, tablet, or smartphone.
Paper Type
N/A:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Subaru EJ Series Boxer
Common Displacements:
1.5L (EJ15), 1.6L (EJ16), 1.8L (EJ18), 2.0L (EJ20), 2.2L (EJ22), 2.5L (EJ25)
Performance
Ej22 Naturally Aspirated Hp:
Approx. 110-130 hp (depending on specific market and tune)
Ej20 Turbocharged Hp:
Approx. 210-250 hp (for WRX variants, specific figures vary)
Ej25 Turbocharged Hp:
Approx. 260-300 hp (for WRX STI variants, specific figures vary)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Layout
Layout:
Horizontally-opposed (Boxer)
🔧 Transmission
Standard
Manual Transmission:
5-speed manual
Optional
Automatic Transmission:
4-speed automatic
Features
AWD Coupling:
Viscous coupling center differential for AWD models.
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific GL rating (typically GL-5) and viscosity (e.g., 75W-90).
Automatic Transmission Fluid:
Subaru ATF-HP or equivalent (refer to manual for exact specification).
📐 Dimensions
Exterior
Body Styles:
4-door Sedan (GC), 5-door Wagon (GF), 2-door Coupe (GM)
Wheelbase:
Approx. 2520 mm (99.2 in)
Track Width:
Varies by model and trim, AWD models typically wider.
Weights
Curb Weight:
Approx. 1150 - 1400 kg (2535 - 3086 lbs) depending on body style and drivetrain.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Information not readily available for this era, focus on structural integrity and AWD benefits.
Active Features
ABS:
Available on many models, especially higher trims and performance variants.
Passive Features
Airbags:
Driver airbag standard on most models from '93 onwards, passenger airbag became more common in later years.
Seatbelts:
3-point front and rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or optional CD player. Basic speaker systems.
Driver Assistance
Traction Control:
Rarely available on this generation, focus is on AWD for traction.
Connectivity
Cruise Control:
Available on most higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, depending on driving conditions.
Timing Belt Replacement:
Critical service, typically recommended every 60,000 - 100,000 miles (96,000 - 160,000 km) or 5-7 years, depending on engine and usage. The manual will specify for each engine variant.
Transmission Fluid Change:
Manual: Every 30,000 - 60,000 miles (48,000 - 96,000 km). Automatic: Every 20,000 - 30,000 miles (32,000 - 48,000 km).
Fluid Specifications
Engine Oil Type:
Refer to manual: Typically 5W-30 or 10W-30, API SG or higher.
Coolant Type:
Subaru Super Coolant or equivalent ethylene glycol-based antifreeze (Blue color).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Head Gaskets:
While less common on EJ20/EJ22 of this generation compared to later EJ25s, it's a potential failure point. Manual covers diagnosis and replacement.
Timing Belt Tensioner:
Potential failure of tensioners or idler pulleys, leading to belt failure. Manual emphasizes proper replacement procedure.
Clutch Wear:
Normal wear item, manual provides replacement instructions.
Rear Main Seal Leaks:
Potential for oil leaks from the crankshaft rear main seal. Manual details replacement procedure.
📚 Vehicle History
Brand Heritage
Subaru Specialization:
Known for pioneering Symmetrical All-Wheel Drive and boxer engine technology.
Model Evolution
First Generation Launch:
Launched in 1992 in Japan, introduced to global markets including North America for the 1993 model year.
Performance Variants:
Introduction of the WRX (World Rally eXperimental) in 1992 solidified the Impreza's performance credentials and motorsport heritage.
Production
Manufacturing Locations:
Primary manufacturing in Japan.
🏆 Awards & Recognition
Recognitions
Rally Dominance:
The Impreza platform became a legend in the World Rally Championship, achieving multiple manufacturer and driver titles.
Car And Driver 10Best:
The Impreza platform (including WRX variants in later years) was frequently recognized by automotive publications for its performance and handling.
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