Vehicle Class:
Compact Car (A-segment)
Key Selling Points:
Standard Symmetrical All-Wheel Drive (AWD) for most models, robust Boxer engines, rally-inspired heritage, practicality.
Primary Competitors 1993 1996:
Honda Civic, Toyota Corolla, Mitsubishi Lancer, Ford Escort, Nissan Sentra.
Performance Variants:
Includes information for standard models and performance-oriented variants like the WRX (though WRX specifics might be in separate regional manuals).
AWD System:
Extensive coverage of the Symmetrical AWD system, its operation, and maintenance.
Target Audience:
Professional mechanics, DIY enthusiasts, Subaru owners seeking in-depth knowledge.
Engine Mechanical:
Detailed overhaul, diagnosis, timing belt replacement, lubrication system, cooling system, fuel system (EFI), emission control systems, turbocharger systems.
Engine Electrical:
Ignition system, starting and charging systems, ECU/ECM diagnosis, sensor data, wiring diagrams for all engine control modules.
Transmission Manual:
Clutch operation, gearbox overhaul, shift linkage adjustment, diagnosis, fluid specifications.
Transmission Automatic:
Hydraulic control systems, torque converter, overhaul procedures, diagnostic trouble codes (DTCs), fluid specifications, valve body diagnosis.
Drivetrain AWD:
Front differential, rear differential, center differential (viscous coupling), driveshafts, CV joints, AWD system diagnosis and repair.
Suspension:
Front and rear suspension components (struts, control arms, sway bars), alignment specifications, bush replacement, diagnosis of wear.
Steering:
Power steering system diagnosis, rack and pinion overhaul, tie rod ends, steering column, alignment.
Brakes:
Front and rear brake systems (disc/drum), ABS diagnosis and repair, hydraulic components, bleeding procedures, rotor and pad replacement, parking brake.
Electrical Chassis:
Lighting systems, horn, wipers, power windows, central locking, instrumentation cluster, fuses and relays, body control modules.
Climate Control:
HVAC system operation, refrigerant handling (R134a conversion might be a later topic, but pre-conversion system diagnosis), blower motor, heater core, A/C compressor.
Body And Trim:
Panel removal and installation, interior trim components, exterior trim, bumpers, glass replacement, sealing.
Wiring Diagrams:
Comprehensive and detailed wiring schematics for all major systems.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, brake pad inspection.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts.
Component Replacement:
Step-by-step instructions for replacing major components like alternators, starters, water pumps, fuel pumps, ignition coils, suspension arms, etc.
Engine Rebuild:
Full engine overhaul procedures, including cylinder head removal/installation, piston and connecting rod replacement, crankshaft bearing services, seal replacements.
Transmission Repair:
Detailed instructions for manual and automatic transmission disassembly, inspection, repair, and reassembly.
Brake System Repair:
Caliber overhaul, rotor and pad replacement, ABS modulator and sensor diagnosis, brake line and hose replacement.
Electrical Diagnosis:
Troubleshooting electrical faults using wiring diagrams, testing components with multimeters, diagnosing ECU/sensor issues.
Body Panel Repair:
Instructions for removing and installing fenders, doors, hoods, trunk lids, and associated trim.
Suspension Alignment:
Specifications for wheel alignment (camber, caster, toe) and procedures for adjustment.
Depth:
Comprehensive workshop-level repair and diagnostic information.
Diagnostic Codes:
Includes diagnostic trouble codes (DTCs) and troubleshooting flowcharts for ECU-related issues.
Torque Specifications:
Detailed torque specifications for all critical fasteners.
Special Tools:
Lists and descriptions of special tools required for specific procedures.
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, depending on driving conditions.
Timing Belt Replacement:
Critical service, typically recommended every 60,000 - 100,000 miles (96,000 - 160,000 km) or 5-7 years, depending on engine and usage. The manual will specify for each engine variant.
Transmission Fluid Change:
Manual: Every 30,000 - 60,000 miles (48,000 - 96,000 km). Automatic: Every 20,000 - 30,000 miles (32,000 - 48,000 km).
Engine Oil Type:
Refer to manual: Typically 5W-30 or 10W-30, API SG or higher.
Coolant Type:
Subaru Super Coolant or equivalent ethylene glycol-based antifreeze (Blue color).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Head Gaskets:
While less common on EJ20/EJ22 of this generation compared to later EJ25s, it's a potential failure point. Manual covers diagnosis and replacement.
Timing Belt Tensioner:
Potential failure of tensioners or idler pulleys, leading to belt failure. Manual emphasizes proper replacement procedure.
Clutch Wear:
Normal wear item, manual provides replacement instructions.
Rear Main Seal Leaks:
Potential for oil leaks from the crankshaft rear main seal. Manual details replacement procedure.