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1993-1996 Subaru Impreza Factory Service Repair Manual 1994 1995

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Model Generation: First Generation (GC/GF/GM) Codes Chassis Codes: GC (Sedan), GF (Wagon), GM (Coupe - North America) Engine Codes Covered: EJ15, EJ16,...
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1993-1996 Subaru Impreza Factory Service Repair Manual 1994 1995
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Model Generation:
First Generation (GC/GF/GM)
Codes
Chassis Codes:
GC (Sedan), GF (Wagon), GM (Coupe - North America)
Engine Codes Covered:
EJ15, EJ16, EJ18, EJ20, EJ22
Transmission Codes Covered:
Manual (MY, MG series), Automatic (4EAT series)
👋 Introduction
Market Position
Segment:
Compact car, known for its standard All-Wheel Drive (AWD) system
Target Audience:
Enthusiasts, DIY mechanics, performance tuning community, general vehicle owners seeking detailed repair information
Competitive Analysis
Key Competitors:
Mitsubishi Lancer, Honda Civic, Toyota Corolla, Nissan Sentra
Subaru Advantage:
Standard Symmetrical All-Wheel Drive (AWD) system, horizontally-opposed 'boxer' engine layout
Key Features
Driving Dynamics:
Agile handling due to low center of gravity from boxer engine and AWD
Performance Variants:
Introduction of the iconic WRX (World Rally eXperimental) model in later years of this generation, although base models are covered here.
Reliability:
Generally considered reliable, but head gasket issues can be a common concern on certain EJ engines.
📋 Manual Details
Coverage Areas
Covered Model Years:
1993, 1994, 1995, 1996
Body Styles Covered:
Sedan (GC), Wagon (GF), Coupe (GM - North America specific)
Market Regions Covered:
Global (North American market focus implied by description)
Page Count
Estimated Page Count:
1500-2000+ pages (typical for comprehensive factory service manuals of this era)
Manual Type
Manual Classification:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
Format:
Digital Download (PDF)
File Format:
PDF (Portable Document Format)
Searchability:
Searchable text within the PDF for quick access to information
Print Quality:
High-resolution scans suitable for printing key sections or the entire manual
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine overhaul, cylinder head, block, pistons, crankshaft, timing belt/chain, lubrication system, cooling system
Engine Fuel System:
Fuel injection (EFI), fuel pump, injectors, fuel pressure regulator, EVAP system
Engine Ignition System:
Ignition coils, spark plugs, wiring, ECU control
Engine Emissions Control:
Catalytic converter, EGR system, oxygen sensors, PCV system
Transmission Manual:
Clutch assembly, gearbox overhaul, gear selection, driveline components
Transmission Automatic:
Hydraulic system, valve body, torque converter, gear shifts, TCU control
Drivetrain AWD:
Center differential, viscous coupling unit, rear differential, front axle, driveshafts
Suspension:
Front struts, rear shocks, control arms, bushings, springs, anti-roll bars
Steering:
Power steering rack and pump, steering column, linkage, wheel alignment specifications
Brakes:
Disc brake system (front/rear), ABS system (if equipped), parking brake, hydraulic lines, master cylinder, calipers
Electrical System:
Battery, alternator, starter, lighting system, wiring diagrams, fuses, relays
Body And Chassis:
Body panel removal/installation, structural components, doors, windows, interior trim, bumpers
HVAC:
Air conditioning system, heater core, blower motor, climate controls
Safety Systems:
Seat belts, airbags (early systems, typically driver/passenger deployed).
Procedures Included
Maintenance Procedures:
Oil change, filter replacement, fluid checks and changes, spark plug replacement, belt inspection/replacement, brake pad replacement
Troubleshooting Diagnostics:
Systematic diagnostic flowcharts, common fault codes, symptoms and causes, electrical troubleshooting guides
Repair Procedures:
Engine rebuild, transmission repair, suspension component replacement, brake caliper overhaul, electrical component repair
Installation Procedures:
Component removal and installation for all major systems
Special Tools:
Identification and usage of Subaru-specific special tools for complex procedures
Tightening Specifications:
Torque values for all critical fasteners
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and wiring diagrams
Diagnostic Focus:
Detailed diagnostic procedures for engine performance, drivability, electrical faults, and HVAC issues
Rebuild Instructions:
Step-by-step instructions for major component rebuilds
⚙️ Engine Specifications
Primary Engine
Engine Displacement Common:
2.2 Liters (EJ22)
Engine Layout:
Horizontally-opposed (Boxer), SOHC and DOHC configurations
Engine Aspirated:
Naturally Aspirated (Turbocharged variants like WRX/STi exist, but this FSM primarily covers NA)
Performance
Horsepower Ej22:
Approximately 130-135 hp (depending on exact spec and market)
Torque Ej22:
Approximately 135-140 lb-ft (depending on exact spec and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual)
Fuel Pump Type:
In-tank electric fuel pump
🔧 Transmission
Standard
Manual Transmission:
5-speed Manual (e.g., MY11, MG11 series)
Optional
Automatic Transmission:
4-speed Electronically Controlled Automatic (4EAT series)
Features
Drivetrain Configuration:
Symmetrical All-Wheel Drive (AWD) standard on most models
AWD System Details:
Viscous coupling center differential (mechanical AWD on some base models)
Manual Transmission Fluid:
GL-5 Gear Oil (specific viscosity like 75W-90 recommended)
Automatic Transmission Fluid:
Subaru ATF HP (or equivalent Dexron/Mercon compatible fluid with proper checks)
📐 Dimensions
Exterior
Length:
Approx. 171.1 inches (Sedan), Approx. 173.2 inches (Wagon)
Width:
Approx. 66.7 inches
Height:
Approx. 55.1 inches (Sedan), Approx. 56.5 inches (Wagon)
Wheelbase:
Approx. 98.2 inches
Track Width Front:
Approx. 57.5 inches
Track Width Rear:
Approx. 57.3 inches
Weights
Curb Weight:
Approx. 2700-3000 lbs (depending on trim and body style)
Gross Vehicle Weight Rating:
Varies by model, typically around 3700-4000 lbs
Towing Capacity:
Not typically recommended for towing significant loads; check specific model documentation
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
Limited data available for this era; focus on passive safety features below
Active Features
ABS:
Available on higher trims or as an option (Anti-lock Braking System)
AWD:
Standard Symmetrical All-Wheel Drive provides enhanced traction and stability
Passive Features
Airbags:
Driver's side airbag standard; Passenger airbag optional or standard on later models
Seat Belts:
Three-point front seat belts with pretensioners; three-point rear seat belts
Rollover Protection:
Reinforced chassis and roof structure
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player; optional CD player. Basic speaker systems.
Instrument Cluster:
Analog gauges for speedometer, tachometer, fuel, and temperature; warning lights for various systems.
Driver Assistance
Cruise Control:
Available on most trims
Traction Control:
Not typically available on this generation; AWD system provides primary traction enhancement.
Connectivity
Phone Integration:
Not available from factory; aftermarket solutions possible.
Usb Ports:
Not available from factory
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months, whichever comes first (for conventional oil)
Engine Oil Type Spec:
API SG or higher, SAE 5W-30 or 10W-30 (check owner's manual for specific ambient temperature recommendations)
Timing Belt Replacement:
Recommended every 60,000 to 100,000 miles or 5-7 years (critical interval for interference engines)
Coolant Flush Interval:
Every 24,000 miles or 24 months
Spark Plug Replacement:
Approximately 30,000 - 60,000 miles depending on spark plug type (copper vs. platinum)
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Subaru Genuine Power Steering Fluid or equivalent Dexron/Mercon ATF
Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol based coolant (50/50 mix with distilled water)
Known Issues
Head Gaskets:
Common failure point on EJ series engines, often due to material degradation. Manual provides repair procedures.
Oil Leaks:
Can occur from valve cover gaskets, oil pan gaskets, and front/rear main seals.
Automatic Transmission Shifting:
Occasional harsh shifting or delayed engagement can occur, often related to fluid and filter service or valve body issues.
Suspension Wear:
Bushings and struts can wear over time, leading to noise and degraded handling.
Oxygen Sensors:
Can fail with age, affecting fuel economy and emissions.
📚 Vehicle History
Brand Heritage
Subaru Focus:
Specialization in AWD and horizontally-opposed engines, particularly in challenging climates and motorsport
Model Evolution
First Generation Launch:
Introduced in 1992 for the 1993 model year, replacing the Subaru Leone.
Platform Sharing:
Shared platform with Subaru Legacy in some aspects, but designed as a distinct compact model.
Performance Heritage:
Foundation for Subaru's rally success, particularly with the introduction of the WRX model in 1992 (though WRX wasn't widely sold in North America until later generations).
Production
Production Period:
1993-2001 (First Generation GC/GF/GM)
Manufacturing Locations:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver તિહાસ:
Often featured in '10Best' lists for its segment, especially for AWD capability and value.
Motorsport Success:
Foundation for Subaru's dominance in the World Rally Championship (WRC) during the 1990s, showcasing the Impreza platform's inherent strengths.
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