Engine Mechanical:
Engine teardown, assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing belt/chain, lubrication system, cooling system, fuel delivery (EFI), ignition system, emissions control.
Engine Performance:
ECU diagnosis, sensor data, turbocharger operation (where applicable), intercooler system, fuel injection strategies.
Transmission Manual:
Clutch system, gear shifting mechanisms, gearbox overhaul, synchronizers, bearings, seals, shift linkage.
Transmission Automatic:
Torque converter, planetary gear sets, valve body operation, hydraulic control, transmission fluid cooler, shift control solenoids, overhaul procedures.
Drivetrain:
Front and rear differentials, viscous coupling unit (center differential), driveshafts, CV joints, wheel bearings, AWD system diagnosis and repair.
Suspension:
Front struts, rear shocks, control arms, ball joints, bushings, anti-roll bars, alignment specifications, spring replacement.
Steering:
Power steering system, steering rack, pump, fluid, tie rods, steering column, diagnosis of play and leaks.
Brakes:
Hydraulic system, master cylinder, brake booster, ABS (Anti-lock Braking System) diagnosis and components, calipers, rotors, pads, brake lines, bleeding procedures.
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting, wipers, horn, power windows, power locks, fuses, relays, wiring diagrams for all systems.
Engine Control Unit:
ECM/ECU pinouts, sensor inputs, actuator outputs, diagnostic trouble codes (DTCs), self-diagnosis procedures, wiring harness schematics for engine management.
Body And Chassis:
Body panel removal and installation, interior trim, door mechanisms, glass replacement, body repair techniques, chassis specifications.
Climate Control:
HVAC system operation, A/C compressor, refrigerant, blower motor, climate control panel, heater core, diagnosis of cooling and heating issues.
Safety Systems:
Airbag system (SRS) diagnosis and components (if equipped), seat belt mechanisms, ABS system details.
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and changes (coolant, brake, power steering, transmission), spark plug replacement, air filter replacement, timing belt replacement intervals and procedures.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, common problem identification, solutions for starting issues, running problems, electrical faults, braking issues, etc.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for virtually all vehicle systems.
Torque Specifications:
Precise torque values for all critical fasteners (engine, transmission, suspension, brakes, body).
Wiring Diagrams:
Comprehensive electrical schematics for all circuits, including engine management, lighting, audio, power accessories, and safety systems.
Diagnostic Tools:
Information on using Subaru's proprietary diagnostic connectors and procedures for engine management system interrogation.
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and detailed electrical system repair. Suitable for professional technicians and advanced DIY enthusiasts.
Oil Change Interval:
Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type used.
Timing Belt Replacement:
Every 60,000 - 100,000 miles (96,000 - 160,000 km) or 5-7 years for EJ engines. Critical due to interference design. Manual will specify exact interval and procedure.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (copper vs. platinum).
Coolant Flush:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years.
Engine Oil Type:
API SG/SH, SAE 10W-30 or 5W-30 (check manual for specific viscosity based on temperature range).
Coolant Type:
Ethylene glycol based coolant, typically Subaru Super Coolant or equivalent (color may vary, consult manual).
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 gear oil recommended. Capacity ~1.7-2.0L.
Transmission Fluid Automatic:
Subaru ATF-HP or Dexron III/Mercon compatible fluid. Capacity ~3.5-4.5L for drain and fill. Consult manual for exact specification.
Power Steering Fluid:
Subaru Genuine Power Steering Fluid or ATF Type T-III/T-IV compatible fluid.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Head Gaskets:
While less prevalent on the first-gen EJ20/EJ22 than later generations, minor leaks can occur. The manual covers inspection and replacement procedures.
Turbo Failure:
For turbo models, proper maintenance (oil changes) is critical. Turbo failure can occur from oil starvation or wear. The manual details turbo inspection and service.
Clutch Wear:
Common wear item, especially in performance driving. Manual provides clutch inspection and replacement steps.
Suspension Bushings:
Wear on control arm and sway bar bushings can lead to noise and poor handling. Manual covers bushing replacement.
Starter Motor Failure:
Intermittent starting issues can sometimes be attributed to a worn starter motor. Manual covers testing and replacement.