1993-1997 Kawasaki KLX250 KLX250R KLX300R Motorcycle Workshop Service Repair Manual

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

29 people are viewing this right now

Typ: Motorcycle

Anbieter:

Art.-Nr: 140379

Stichworte: 1993 1994 1995 1996 1997 Kawasaki KLX Series KLX250 KLX250R KLX300R Motorcycle Motorcycles

Produktvarianten

Beschreibung

This workshop service repair manual provides comprehensive information for KLX250, KLX250R, and KLX300R motorcycles produced between 1993 and 1997. These dual-sport and off-road motorcycles, featuring liquid-cooled, four-stroke single-cylinder engines with displacements of approximately 249 cc for the KLX250 and 292 cc for the KLX300R, are known for their tractable power delivery and off-road capability. There is a strong heritage in off-road motorcycling, and these models represent a significant part of their offerings during this period, providing versatility for a wide range of riders. This manual is designed to be an invaluable resource for owners, mechanics, and technicians, offering detailed guidance on all aspects of vehicle maintenance and repair. It covers engine overhaul and rebuilding, fuel and exhaust systems, drivetrain components, chassis and suspension, brake systems, and electrical and lighting systems. The manual includes factory maintenance schedules, troubleshooting guides, diagnostic procedures, technical specifications, and detailed illustrations and diagrams, enabling users to perform servicing, repairs, and ensure the longevity and optimal performance of their motorcycles.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX250, KLX250R, KLX300R

Years Covered:

1993, 1994, 1995, 1996, 1997

Chassis Codes Klx250:

KLX250-D1, KLX250-D2, KLX250-D3, KLX250-D4, KLX250-E1, KLX250-E2, KLX250-E3, KLX250-G1, KLX250-G2

Chassis Codes Klx300R:

KLX300-A2

👋 Introduction

Market Position

Purpose:

To provide comprehensive repair and maintenance information for Kawasaki KLX250, KLX250R, and KLX300R motorcycles from 1993-1997, empowering owners to perform their own servicing and repairs, saving money and enhancing vehicle longevity.

Key Features

Features:

Complete coverage of all models and engines within the specified year range, detailed illustrations and diagrams, step-by-step instructions, troubleshooting guides, technical specifications, and factory maintenance data.

Value Proposition

Value:

Significant cost savings on labor by enabling DIY repairs, increased understanding of vehicle mechanics, and extended lifespan of the motorcycle through proper maintenance and timely repairs.

📋 Manual Details

Coverage

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Accessibility:

Viewable on any computer, zoomable, printable

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine:

Engine overhaul and rebuilding, engine performance, fuel system, exhaust system

Drivetrain:

Driveline, transmission removal and installation, clutch, chains

Chassis And Suspension:

Body, frame and mounting, suspension, steering, shocks, front end and alignment procedures and specifications

Brakes:

Brake system, brake servicing procedures

Electrical And Lighting:

Battery & charging systems, audio, lighting, electrical distribution, wiring, wiring diagrams, ignition system

Instrumentation And Warnings:

Instrumentation & warnings systems

Procedures Included

Maintenance:

Factory maintenance schedules and charts, general information, detailed specifications on every model covered

Diagnostics And Troubleshooting:

Trouble codes, troubleshooting and diagnostics, computer diagnostic trouble tree charts, computer diagnostic codes

Repair And Rebuilding:

All repair procedures covered A-Z, engine overhaul and rebuilding, transmission removal and installation, timing belt replacement (if applicable to engine design), U-joint and CV-joint service procedures (if applicable)

Technical Data And Diagrams:

Detailed illustrations, exploded diagrams, drawings and photos, vacuum diagrams, serpentine belt routings with diagrams

Technical Depth

Depth:

Comprehensive, covering every single detail from basic maintenance to in-depth engine and transmission rebuilding. Suitable for novice DIY enthusiasts and experienced mechanics alike.

📊 Manual Specifications

File Details

File Format:

Print Quality:

High quality, printable pages

Searchability:

Assumed to be text-searchable (standard for well-produced PDFs)

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine Klx250

Engine Type:

Liquid-cooled, four-stroke, DOHC, single-cylinder

Displacement:

Approximately 249 cc (specific variations may exist across chassis codes)

Primary Engine Klx300R

Engine Type:

Liquid-cooled, four-stroke, DOHC, single-cylinder

Displacement:

Approximately 292 cc (specific variations may exist across chassis codes)

Fuel System

Fuel Delivery:

Carbureted (specific carburetor models and sizes would be detailed in the manual)

Performance General

Power And Torque:

Specific horsepower and torque figures are model and year dependent and will be found within the manual. These engines are known for their tractable power delivery suitable for off-road use.

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 6-speed (typical for these models)

Optional

Transmission Features:

Clutch type (likely wet multi-plate), gear ratios, and final drive specifications detailed in manual.

📐 Dimensions

Exterior

Vehicle Type:

Dual-sport / Off-road motorcycle

Weights

Dry Weight:

Varies by model and year; typically in the range of 240-270 lbs (109-122 kg) as per manufacturer specifications.

🛡️ Safety Features

Ratings

Safety Standards:

Motorcycle safety standards of the era. Manual will detail brake system maintenance and operation, crucial for rider safety.

Active Features

Braking System:

Front and rear disc brakes (specific rotor sizes, caliper types, and fluid specifications detailed in the manual).

💡 Technology Features

Infotainment

Infotainment Systems:

N/A (Motorcycles of this era typically do not feature advanced infotainment systems. Basic instrumentation is covered.)

Driver Assistance

Electronic Aids:

N/A (These models predate widespread electronic rider aids like ABS or traction control.)

🔧 Maintenance

Service Intervals

Typical Intervals:

The manual provides factory-recommended service intervals for oil changes, filter replacements, spark plug service, valve adjustments, chain lubrication, and brake system checks. Specific intervals will be detailed for each component.

Fluid Specifications

Engine Oil:

Likely SAE 10W-40 or 20W-50 motorcycle-specific engine oil. Specific API classification (e.g., SG or higher) and JASO MA rating will be detailed. Oil capacity figures will also be provided.

Coolant:

For liquid-cooled models, the manual will specify the type of antifreeze/coolant (e.g., ethylene glycol-based) and the correct mixture ratio with distilled water. Coolant capacity will also be listed.

Brake Fluid:

Typically DOT 3 or DOT 4 brake fluid for hydraulic brake systems. Specific recommendations and bleeding procedures will be in the manual.

Known Issues

Common Wear Items:

Common wear items for motorcycles of this era include the chain and sprockets, brake pads, tires, wheel bearings, and fork seals. The manual will guide on inspection and replacement of these parts.

Engine Care:

Proper engine care involves regular oil changes, air filter cleaning/replacement, and ensuring the cooling system is maintained to prevent overheating, all of which are covered in detail.

📚 Vehicle History

Brand Heritage

Kawasaki Offroad:

Kawasaki has a long and distinguished history in off-road motorcycling, with the KLX lineage being a significant part of its dirt bike and dual-sport offerings.

Model Evolution

Klx Lineage:

The KLX series has evolved from earlier models, representing Kawasaki's commitment to the dual-sport and motocross segments. The 250cc and 300cc models provided accessible performance for a wide range of riders.

Production

Production Period:

1993-1997 covers a specific generation of these models, characterized by advancements in suspension and engine tuning for improved off-road capability and on-road versatility.

🏆 Awards & Recognition

Recognitions

Model Awards:

No specific awards are listed for these models in the provided information, but Kawasaki KLX models generally received positive reviews for their performance and off-road capability within their class during their production years.