1993-1997 Kawasaki KLX250R KLX250 Service-Reparaturhandbuch

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🏷️ Basic Information Identification Make: Kawasaki Model: KLX250R Year Range: 1993-1997 Product Type: Service Repair Manual 👋 Introduction Market Position Vehicle Segment: Dual-Sport / Off-Road Motorcycle Target Audience: Enthusiasts, mechanics,...

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Typ: Motorcycle

Anbieter:

Art.-Nr: 603410

Stichworte: 1993 1994 1995 1996 1997 Kawasaki KLX Series KLX250 KLX250R Motorcycle Motorcycles

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX250R

Year Range:

1993-1997

Product Type:

Service Repair Manual

👋 Introduction

Market Position

Vehicle Segment:

Dual-Sport / Off-Road Motorcycle

Target Audience:

Enthusiasts, mechanics, owners performing self-maintenance and repairs

Competitive Analysis

Competitors:

Honda XR250L, Yamaha TT-R250, Suzuki DR250SE

Key Features

Vehicle Strengths:

Robustness, off-road capability, simplicity, reliability

Manual Value Proposition:

Essential resource for maintaining peak performance and longevity of the KLX250R

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical Repair, Electrical Systems, Maintenance

Page Count

Estimated Pages:

Manual Type

Type:

Comprehensive Service & Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Engine disassembly, assembly, inspection, troubleshooting, performance tuning

Fuel System:

Carburetor, fuel lines, fuel pump (if applicable), fuel tank maintenance

Cooling System:

Radiator, fan, coolant flushing, thermostat, hoses

Exhaust System:

Muffler, exhaust pipe inspection and replacement

Transmission:

Clutch operation, gearbox disassembly and assembly, shift mechanism

Suspension:

Front forks (telescopic, hydraulic), rear shock absorber, linkage maintenance, adjustments

Brakes:

Hydraulic front disc brake, rear drum brake maintenance, bleeding, pad/shoe replacement

Electrical System:

Ignition system, lighting, battery, charging system, starter motor, wiring diagrams, troubleshooting

Chassis Frame:

Frame inspection, swingarm, steering head bearing maintenance

Wheels Tires:

Spoke wheel maintenance, tire pressure, replacement

Procedures Included

Maintenance:

Routine checks, lubrication, filter replacements, spark plug service, chain adjustment

Troubleshooting:

Diagnostic procedures for common mechanical and electrical faults, symptom-based guides

Repair:

Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly

Rebuilds:

Detailed procedures for engine, transmission, and suspension component overhauls

Adjustments:

Carburetor tuning, chain slack, brake lever free play, suspension settings

Torque Specifications:

Critical torque values for all fasteners and engine components

Technical Depth

Depth:

Comprehensive: from basic maintenance to complete engine and transmission rebuilds

Diagnostic Focus:

Advanced troubleshooting guides with fault codes and diagnostic flowcharts (where applicable)

Electrical Detail:

Detailed wiring diagrams for all electrical circuits, component testing

📊 Manual Specifications

File Format

File Type:

Print Quality

Resolution:

High-resolution scans for clear text and diagrams

Searchable:

Yes, text-searchable PDF

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, DOHC, single-cylinder

Displacement:

249 cc (15.2 cu. in.)

Bore X Stroke:

72.0 mm x 61.2 mm (2.83 in x 2.41 in)

Cooling System:

Liquid-cooled

Compression Ratio:

10.0:1 (typical)

Performance

Horsepower:

Approx. 22-25 HP (at crank, varies by year/market)

Torque:

Approx. 16-18 lb-ft (at crank, varies by year/market)

Fuel System

Carburetor Type:

Keihin CVK34 (typical)

Fuel Type:

Unleaded gasoline

Lubrication

Oil Type:

SAE 10W-40, API SF or SG (refer to manual for exact specs)

Oil Capacity:

Approx. 1.7 L (1.8 US qt) with filter change

🔧 Transmission

Standard

Type:

6-speed constant mesh

Features

Clutch Type:

Wet multi-disc

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Length:

Approx. 2,235 mm (88.0 in)

Width:

Approx. 860 mm (33.9 in)

Height:

Approx. 1,235 mm (48.6 in)

Weights

Dry Weight:

Approx. 115 kg (253.5 lbs)

Curb Weight:

Approx. 126 kg (277.8 lbs) (wet)

Cargo

Cargo Capacity:

N/A (Motorcycle)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety is based on design and rider skill)

Active Features

Braking System:

Hydraulic front disc, rear drum

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals

💡 Technology Features

Infotainment

Features:

N/A (Motorcycle of this era)

Driver Assistance

Features:

N/A (Motorcycle of this era)

Connectivity

Features:

N/A (Motorcycle of this era)

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000 km (2,000 miles) or 6 months (refer to manual for specific conditions)

Air Filter:

Clean every 1,000 km (600 miles), replace as needed

Spark Plug:

Inspect every 3,000 km (2,000 miles), replace as needed

Chain Maintenance:

Lubricate and adjust every 500 km (300 miles)

Valve Clearance:

Inspect every 6,000 km (4,000 miles)

Fluid Specifications

Coolant Type:

Permanent type antifreeze, mix 50% ethylene glycol and 50% distilled water

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid

Fork Oil:

SAE 10W (refer to manual for specific quantity and grade)

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, steering head bearings, fork seals, exhaust gaskets.

Potential Problems:

Carburetor jetting can be sensitive to altitude and modifications. Older units may require carburetor cleaning and rebuild.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycles:

Kawasaki has a long history of producing performance-oriented motorcycles, particularly in off-road and dual-sport segments.

Model Evolution

Klx Lineage:

The KLX series represents Kawasaki's commitment to the dual-sport market, building on previous successful off-road platforms.

Production

Production Period:

The KLX250R was a significant model in the early to mid-1990s, offering a balance of off-road prowess and street legality.

🏆 Awards & Recognition

Recognitions

Awards:

No specific awards are widely documented, but the KLX250R was well-regarded for its performance and durability in its class.