Powertrain:
Engine Service/Repair, Transmission Service/Repair, Fuel System, Fuel Injection, Cooling System, Emission System, Engine Control System, Differential/Drive, Axle
Chassis:
Brake System, Suspension, Steering, Chassis/Body
Electrical:
Electrical System, Wiring Diagram
Comfort And Convenience:
Heater/Air Conditioner, Interior
Safety And Restraint:
Restraint System
Powertrain Systems:
Engine mechanical (timing belt, pistons, valves, etc.), lubrication, cooling, fuel delivery, ignition, exhaust, and emissions control systems.
Transmission And Drivetrain:
Manual transmission (clutch, gearbox, synchronizers), automatic transmission (valve body, torque converter, planetary gears), drive axles, CV joints, and differential service.
Chassis And Suspension:
Front and rear suspension components (struts, springs, control arms, ball joints, bushings), power steering system, steering rack/box, and wheel alignment specifications.
Braking And Wheel Systems:
Brake system components (master cylinder, calipers, pads, rotors, drums, wheel cylinders), parking brake, ABS system (if equipped), wheel bearings, and tire specifications.
Electrical And Electronic Systems:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting system (headlights, taillights, interior lights), ignition system components, power distribution (fuse box, relays), body control modules, and diagnostic connectors.
HVAC And Comfort Systems:
Air conditioning system (compressor, condenser, evaporator, refrigerant), heating system (heater core, blower motor), and climate controls.
Interior And Exterior Body:
Body panel removal and installation, door mechanisms, interior trim, seats, airbags, dashboard, lighting, and external trim components.
Routine Maintenance:
General Maintenance, Periodic Lubrication, Maintenance Check List, Maintenance Chart
Troubleshooting And Diagnosis:
Troubleshooting
Repair And Rebuild:
Engine Repair, Transmission Repair, Brake System Repair, Suspension Repair, Steering Repair, Cooling System Repair, Fuel System Repair, Electrical System Repair, Body Repair
Diagnostics And Schematics:
Wiring Diagrams, Electrical System Diagrams, Circuit Diagrams, Datasheet Information
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and uncommon faults, interpretation of diagnostic trouble codes (DTCs), and component testing procedures.
Repair Procedures:
Detailed, illustrated instructions for disassembly, repair, reassembly, and adjustment of all major vehicle components and systems.
Replacement Procedures:
Guidance on replacing parts such as filters, belts, hoses, fluids, spark plugs, batteries, and more complex components.
Torque Specifications:
Precise torque values for all critical fasteners to ensure correct assembly and prevent damage.
Level Of Detail:
Factory-level technical data, comprehensive repair procedures, detailed specifications, diagnostic information
Specification Charts:
Comprehensive charts for engine specifications, transmission gear ratios, suspension geometry, brake system data, electrical system voltages, and more.
Diagnostic Charts:
Fault isolation charts and troubleshooting flowcharts based on symptoms.
Oil Change Interval:
Typically every 5,000 miles (8,000 km) or 6 months, but specific recommendations would be in the manual.
Spark Plug Replacement:
Intervals vary by spark plug type (copper, platinum, iridium) and would be detailed in the manual.
Timing Belt Replacement:
Crucial maintenance item for 2.5L V6. Interval typically around 60,000-90,000 miles (96,000-145,000 km). Manual will specify exact interval and procedure.
Engine Oil Type:
Likely 5W-30 or 5W-20 viscosity grade, meeting Ford specifications (e.g., WSS-M2C153-E or later equivalents). Manual will specify exact API service category and viscosity.
Coolant Capacity:
Approx. 7-9 quarts (6.6-8.5 liters) depending on engine, manual will provide exact capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid Type:
Likely Ford specified power steering fluid or Mercon ATF.
Common Wear Items:
Examples include: worn suspension bushings, EGR valve issues, coolant leaks (especially intake manifold gaskets on V6), alternator failures, and potential for oil leaks.
Electrical Problems:
Wiring harness issues, sensor failures, and accessory malfunctions can occur.