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AUDI AVANT RS2 Service Repair Manual 1994-1995

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Welcome to the definitive guide for your Audi RS2 Avant (Typ 8C), produced between 1994 and 1996. This exceptional vehicle, a limited production homologation special, represents Audi's pioneering foray into...
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AUDI AVANT RS2 Service Repair Manual 1994-1995
Welcome to the definitive guide for your Audi RS2 Avant (Typ 8C), produced between 1994 and 1996. This exceptional vehicle, a limited production homologation special, represents Audi's pioneering foray into high-performance estate cars, blending practicality with motorsport-derived engineering. Developed in collaboration with Porsche, the RS2 Avant, powered by a 2.2L Inline-5 Turbocharged ADU engine, offers a unique blend of performance and utility, making it a highly sought-after modern classic. Its design and capabilities set it apart, establishing a benchmark for performance wagons. This comprehensive Service Repair Workshop Manual is meticulously crafted to provide extensive coverage across all major vehicle systems. You will find detailed procedures for engine and transmission service, cooling, fuel, and exhaust systems, as well as ignition and electrical components. Furthermore, the manual offers in-depth guidance on brakes, wheels, tires, steering, suspension, and bodywork, complemented by essential wiring diagrams and systematic fault-finding techniques. Whether you are performing routine maintenance or complex repairs, this manual serves as an indispensable resource for owners and technicians alike, ensuring the optimal performance and longevity of your Audi RS2 Avant.
🏷️ Basic Information
Identification
Make:
Audi
Model:
RS2 Avant
Generation:
B4 (Typ 8C)
Production Years:
1994-1996
Codes
Chassis Code:
Typ 8C
Engine Code:
ADU
👋 Introduction
Market Position
Vehicle Segment:
High-performance estate car (Avant) with motorsport DNA.
Competitive Analysis
Key Competitors:
BMW M5 Touring (E34), Mercedes-Benz E-Class AMG Estate (W124) variants.
Key Features
Exclusivity:
Limited production run, considered a 'homologation special' for motorsport homologation.
Performance Focus:
Developed in collaboration with Porsche, featuring significant performance upgrades.
📋 Manual Details
Coverage Areas
Systems Covered Summary:
Comprehensive coverage including Engine, Transmission, Cooling, Fuel, Exhaust, Ignition, Electrical, Brakes, Wheels, Tires, Steering, Suspension, Frame, Bodywork, Wiring Diagrams, Fault Finding, and Maintenance.
Page Count
Estimated Page Count:
Extensive (exact figure not provided, but described as 'Full & Complete' with detailed topics and pictures).
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English (implied by product description)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine And Clutch:
Detailed procedures for engine disassembly, assembly, component inspection, timing, and clutch replacement/adjustment.
Transmissions:
Coverage of manual and automatic transmission service, repair, and fluid specifications.
Cooling Systems:
Information on radiator, coolant, thermostat, water pump, and cooling fan system maintenance and repair.
Fuel And Exhaust:
Details on fuel injection system, fuel pump, injectors, fuel lines, catalytic converter, and exhaust system diagnostics and repair.
Ignition And Electrical:
Comprehensive coverage of ignition system components, battery, alternator, starter, lighting, and all electrical circuits.
Brakes And Brake Assembly:
Procedures for brake fluid replacement, pad/disc service, caliper overhaul, ABS system diagnostics, and parking brake adjustments.
Wheels And Tires:
Information on tire pressure, rotation, wheel alignment, and wheel bearing replacement.
Steering And Suspension:
Details on power steering system, steering rack, suspension components (shocks, struts, control arms), and alignment procedures.
Frame And Bodywork:
Guidelines for body panel repair, rust prevention, door, hood, and trunk adjustments, and interior trim removal.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems, crucial for electrical troubleshooting.
Fault Finding Troubleshooting:
Systematic diagnostic procedures and flowcharts for identifying and resolving common and complex issues.
Climate Control System:
Information on air conditioning, heating, and ventilation systems.
Safety Systems:
Details on airbags, seatbelts, and associated control modules.
Procedures Included
Maintenance And Servicing:
Routine maintenance tasks, scheduled service intervals, fluid checks, filter replacements, and general upkeep.
Engine Repair:
Complete engine rebuild procedures, including cylinder head, piston, crankshaft, and camshaft service.
Transmission Repair:
Step-by-step instructions for transmission disassembly, component replacement, and reassembly.
Brake System Overhaul:
Detailed instructions for brake caliper rebuild, rotor replacement, and brake line service.
Suspension And Steering Alignment:
Procedures for replacing suspension components and performing wheel alignment.
Electrical Diagnostics And Repair:
Troubleshooting electrical faults using wiring diagrams, component testing, and circuit repair.
Engine Tuning And Performance Enhancement:
While primarily a repair manual, it will contain specifications relevant to the performance engine, allowing for understanding of its parameters.
Wheel Alignment Specifications:
Detailed specifications for front and rear wheel alignment settings.
Technical Depth
Depth Of Information:
Professional quality, detailed for mechanics, covering from basic maintenance to complete overhauls and advanced diagnostics.
Visual Aids:
Includes high-quality pictures and diagrams to illustrate repair procedures.
Diagnostic Tools And Techniques:
Includes guidance on using specific diagnostic tools and methods applicable to the vehicle's era.
📊 Manual Specifications
File Format
Compatibility:
Works on all operating systems (PC & MAC compatible), including Windows 95, 98, 2000, Me, Xp, Vista, Windows 7 & 8.
Searchability:
Likely searchable text within the PDF format, enhancing ease of use.
Print Quality
PDF Quality:
High quality, professional format, suitable for printing.
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2.2L Inline-5 Turbocharged
Engine Code:
ADU
Bore X Stroke:
81.0 mm x 95.5 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
310 PS (306 hp; 228 kW) at 6500 rpm
Torque:
410 Nm (302 lb-ft) at 4500 rpm
Fuel System
Fuel Induction:
Bosch Motronic Electronic Fuel Injection with Turbocharging
Turbocharger:
Garrett T3 Turbocharger
Recommended Fuel:
Premium Unleaded (98 RON recommended)
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission
Transmission Manufacturer:
Getrag (sourced from Porsche 911 Turbo)
Features
Drivetrain:
Quattro Permanent All-Wheel Drive
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Length:
4,402 mm (173.3 in)
Width:
1,705 mm (67.1 in)
Height:
1,425 mm (56.1 in)
Weights
Curb Weight:
1,660 kg (3,660 lbs)
Gross Vehicle Weight Rating:
2,150 kg (4,740 lbs)
🛡️ Safety Features
Ratings
Crash Test Information:
No official Euro NCAP or NHTSA ratings available for this specific model/era. Based on the Audi 80/90 platform.
Active Features
ABS:
Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Front and rear seatbelts with pretensioners.
Chassis Construction:
Unitary body construction with integrated safety cage.
💡 Technology Features
Infotainment
Audio System:
Factory fitted Audi Concert or Symphony radio/cassette system with CD changer capability (optional).
Driver Assistance
Cruise Control:
Standard feature on most models.
Connectivity
Phone Integration:
None from factory; aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 12 months, whichever comes first (refer to manual for specific driving conditions).
Spark Plug Replacement:
Refer to manual, typically around 40,000-60,000 km depending on plug type.
Timing Belt Replacement:
Crucial service item; typically every 90,000 km or 5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
Synthetic API SJ or ACEA A3/B3 specification, viscosity typically 5W-40 or 10W-40 (refer to manual for exact specification).
Coolant Type:
G12 (Pink) or G11 (Blue) antifreeze coolant concentrate, mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 4
Transmission Fluid Type:
Refer to manual; typically GL-4 or GL-5 for manual gearbox, specific ATF for automatic.
Known Issues
Common Faults:
Timing belt failure, turbocharger wear, oil leaks (valve cover gaskets, oil pan), ignition coil issues, differential wear, ABS sensor failures.
Performance Part Wear:
Increased wear on suspension and brake components due to performance-oriented design.
📚 Vehicle History
Brand Heritage
Audi Performance Division:
Audi's foray into high-performance wagons, a precursor to modern RS models.
Model Evolution
Motorsport Influence:
Derived from the Audi RS2 project, which aimed to create a homologation special for touring car racing. Developed in partnership with Porsche.
Production
Production Location:
Ingolstadt, Germany (initially) and then at Porsche's Rossle-Bahn plant in Zuffenhausen, Germany.
Production Volume:
Approximately 2,908 units produced.
🏆 Awards & Recognition
Recognitions
Automotive Praise:
Widely praised for its blend of practicality and extreme performance, establishing the 'super wagon' concept.
Collectible Status:
Highly sought-after modern classic and collector's item due to its rarity and performance credentials.
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